
Start with the 2 bottom screws first, then unscrew the 3 top screws. When removing, it's best to support with your hand or leg to prevent excessive force on the glove box screw holes causing deformation. Disconnect the low-pressure pipe from the compressor, then remove the high-pressure pipe from the connection at the liquid storage tank. After removal, seal the pipe ends to prevent foreign objects from entering. First locate the plastic cover plate under the front of the passenger seat. Use a 5.5mm hex socket wrench to remove 3 screws and take out the dirty filter element.

Disassembling the Excelle's AC evaporator box, I must say it's a relatively complex process. I've done it a few times myself, requiring patience and attention to detail. You'll need to prepare tools like socket wrenches, screwdrivers, gloves, plus a light to see inside clearly. Then turn off the engine and disconnect the battery's negative terminal for safety—don't skip this step to avoid short circuits. Next, remove the glove compartment and dashboard panels, move aside the ventilation ducts, locate and unscrew the evaporator box's mounting screws. Take it slow throughout to avoid damaging those fragile plastic clips. After removing the evaporator box, check for dirt or refrigerant leaks. When reinstalling, ensure the seals are properly aligned to prevent future issues. Remember, the AC system is sensitive—if you're not experienced, it's best to get help from a professional mechanic to avoid wasting time without fixing the problem. Regular refrigerant top-ups and cleaning can extend its lifespan.

Novices often make mistakes when removing the evaporator, such as not disconnecting the power leading to blown fuses. It's recommended to prepare a full set of wrenches. For the Excelle, the evaporator is located behind the dashboard, requiring removal of the glove compartment first and then partial dashboard structure. Avoid using excessive force when handling clips to prevent interior scratches. Air conditioning evaporators often develop odors due to mold buildup—if it's just a smell, try using a specialized cleaner first to potentially avoid disassembly. After reassembly, test the cooling performance to prevent refrigerant leaks. The job isn't overly difficult but takes about an hour—key is working safely to avoid self-injury.

DIY evaporator box removal is feasible with basic tools like screwdrivers and gloves. After disconnecting the , remove the dashboard components to locate the evaporator box. Clean it and reassemble following the reverse steps. Saves repair costs while learning new skills. Don't forget to check the AC pipeline sealing during operation.

Before disassembling the evaporator box, ensure to wear gloves and goggles for self-protection. First, disconnect the vehicle's power supply to avoid electric shock. When removing the dashboard area, handle gently to prevent interior scratches. After removing the evaporator box, inspect the connecting pipes to prevent refrigerant leakage. If severe blockage is found, parts replacement may be necessary. Pay attention to safety details throughout the process to minimize risks.

The removal of the Excelle's evaporator box is commonly associated with poor air conditioning cooling or odor issues. Steps include disconnecting the battery and removing the dashboard components, with some tools requiring professional use, such as socket wrenches. Be cautious of wiring connections during disassembly to avoid loosening them. If only cleaning is needed, using a spray may resolve the issue without disassembly. Regular air conditioning maintenance is advisable to prevent such troubles.


