Installing the Akrapovic heat shield on your Italjet Dragster 125 requires careful attention to detail. Here's a step-by-step guide to ensure a proper installation: First, ensure your motorcycle is stable. Then, verify you have all the necessary components by checking the parts list on the Akrapovic website. It's also a good idea to check your motorcycle's ground clearance and adjust spring preload if needed. Next, confirm the product's authenticity by checking the serial number on the muffler's inlet pipe. The installation process involves several key steps. Begin by attaching the bolts and heat-resistant washers to the heat shield. Assemble the heat shield's bracket with clip-on nuts. Mount the bracket onto the heat shield, tightening it to the specified torque. Hand-tighten the heat shield onto the link pipe. Install the link pipe into the muffler and secure it with springs. Position the muffler correctly, sliding it onto the header, and tighten the muffler's brackets. Tighten the clamp to the torque specified in the manual. Carefully align the heat shield, ensuring a minimum 3mm gap between the shield and muffler, and tighten the marked clamp bolt. After installation, clean any grease from the Akrapovic product's surfaces. Double-check that all nuts and bolts are properly tightened. Reinstall any stock parts you removed, referencing your vehicle's workshop manual. For maintenance, periodically inspect and tighten all bolts and springs. Retighten the carbon-fiber heat shield bolts after running the engine for 30 minutes. Be aware that some initial white smoke and color changes due to high temperatures are normal. If you encounter any issues, consult the detailed instructions in the manual or reach out to your local Akrapovic partner for assistance.
