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How do I install ASSA ABLOY HS-HD Aluminum Continuous Hinges?

1Answers
CatherineLee
12/17/2025, 02:16:01 PM

Installing ASSA ABLOY HS-HD Aluminum Continuous Hinges involves a few key steps to ensure proper function and longevity. Here's a detailed guide:

  1. Frame Leaf Installation:

    • Begin by opening the PemkoHinge® leafs and carefully positioning the frame leaf portion against the frame rabbet. Ensure the leaf alignment flange is firmly against the face of the frame.
    • Maintain a 1/8-inch clearance between the frame header and the top of the hinge leaf to allow for door clearance.
    • Use the Drill Size Chart provided in the instruction manual to determine the correct drill size. Mark and drill for #12-24 x 7/16-inch thread-forming screws.
    • Securely attach the frame leaf to the frame using the specified screws.

  2. Door Installation:

    • Position the door within the opening and use shims to achieve the desired clearance and alignment.
    • Insert six #12-24 x 3/4-inch self-drill/tapping screws into the six 7/32-inch holes located in the door leaf portion of the hinge.
    • Remove the shims. Open the door and meticulously check for proper swing and clearances. Make any necessary adjustments at this stage.

  3. Completing the Installation:

    • Close the door and precisely mark the centers of the remaining holes.
    • Drill holes completely through the door using a 1/4-inch diameter drill bit.
    • On the inside face of the door, enlarge the drilled holes using a 3/8-inch diameter drill bit.
    • Finish the attachment of the door leaf portion of the PemkoHinge® to the face of the door, utilizing the provided thru-bolts and shoulder bolts.
    • To install the cover, hook the edge away from the hinge gears under the door leaf. Then, snap the other edge over using a rubber mallet on the far side, working from top to bottom. Adjust the cover until the top is flush with the top of the hinge.

  4. Shortening the Hinge (If Necessary):

    • If the hinge needs to be shortened, always cut the bottom only using a chop saw.
    • Ensure any metal chips are removed after installation.
    • Remember to install the cut edge at the bottom of the door opening. Following these steps carefully will help you successfully install your ASSA ABLOY HS-HD Aluminum Continuous Hinges.
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