
During vehicle operation, water splashing and bubbling from the radiator cap are primarily caused by poor combustion chamber sealing, allowing high-temperature combustion gases from the diesel engine to enter the cooling water chamber. Therefore, to resolve the issue of radiator water splashing and bubbling, the combustion chamber sealing problem must first be addressed. The following phenomena are the main causes of combustion chamber sealing failure: 1. Cylinder head warping or deformation, resulting in an uneven cylinder head bottom surface. 2. Uneven top surface of the cylinder block. 3. Insufficient torque on the cylinder head fastening bolts, or failure to tighten the bolts symmetrically and crosswise in several stages. 4. Residual debris in the bottom holes of the cylinder head bolts on the cylinder block top surface, leading to insufficient bolt torque and a "false tight" condition. 5. Inadequate threading or incomplete threading of the cylinder head bolt holes in the cylinder block (insufficient effective thread length).

I've experienced this before! Last time I was driving my old Jetta on a long trip, I noticed bubbles puffing out from the radiator cap, and the temperature gauge was fluctuating up and down. After chatting with my neighbor Master Wang, I understood: if the bubbles come with white smoke, it's most likely a blown head gasket, with cylinder pressure leaking into the coolant; if the bubbles are clean but dense, it might be the water pump shaft seal leaking, allowing air into the cooling system. Remember, never push through it—shut off the engine immediately and wait for it to cool down. A friend of mine didn't know better and unscrewed the radiator cap on the road, causing scalding coolant to spray out and burn his arm. Just thinking about it still gives me chills. Bubbling in the radiator usually means you'll need to dismantle the engine for inspection.

As someone who has worked in a car dealership for eight years, when encountering bubbles in the radiator, you should first check three things: bubble size, color, and frequency. Milky, turbid bubbles are most likely due to a blown head gasket, causing the engine's oil and coolant passages to mix. Continuous small bubbles resembling soda bubbles may indicate a faulty radiator cap spring, lowering the boiling point and causing bubbling. Once, a customer's car had slight bubbling that was ignored, resulting in seized piston rings and a major overhaul after just two weeks. In such cases, never try to save money—delaying repairs until cylinder scoring occurs will cost much more than just replacing a head gasket.

My old car experienced bubbling issues last year. The mechanic taught me a practical trick: when the engine is cold, pinch the coolant return hose and have someone step on the gas pedal. If the hose bulges with a hissing sound, it definitely indicates cylinder leakage into the coolant passage. Also, check the oil cap for white foam - its presence means water has emulsified the engine oil, requiring immediate attention. While ordinary hose connection leaks only cause gradual coolant loss, bubbling accelerates engine corrosion. After that day's inspection, we found it was actually a cracked engine block, costing nearly 5,000 yuan to repair.

Automotive repair textbooks categorize foaming into two types: chemical and physical. Chemical foaming occurs when inferior coolant decomposes at high temperatures, producing gas, while physical foaming mainly results from air being drawn into the circulation system. The most dangerous scenario is high-pressure gas leakage from the cylinder, which not only causes vapor lock and affects heat dissipation but also leads to localized hot spots as bubbles adhere to the cylinder walls. Last time my car experienced foaming, attempting to bleed the system didn’t help. Inspection revealed a 0.3 mm deformation in the cylinder head, and resurfacing alone took three hours. My advice is to call a tow truck immediately if you encounter this issue.


