
Car batteries contain water due to prolonged storage or extended use. Here are the detailed explanations: 1. Electrolyte corrosion: The electrolyte inside the battery (paste-like electrolyte) corrodes the battery casing. Once the casing is corroded through, the electrolyte leaks out. 2. Electrolyte dilution: The paste-like electrolyte absorbs moisture from the air, causing it to thin into a watery state. This electrolyte is highly corrosive to metals, so components like the negative terminal spring, positive terminal contact, and even circuit board devices can be damaged. Note: When the battery is fully discharged or left unused for a long time, the dry battery should be promptly removed to prevent component damage.

I found water on the car battery, usually due to these reasons. First is overcharging of the battery. If the generator output voltage is too high, it can cause the electrolyte to boil and splash out. During my last maintenance, I encountered a car with excessively high voltage adjustment, and there were acid bubbles all around the battery cover. Second is the effect of temperature changes, especially during summer heat when the electrolyte expands significantly. My father-in-law's car had water seepage in the battery tray due to long-term exposure to direct sunlight. Third is overfilling of the electrolyte. Some people add distilled water without controlling the amount, and it overflows when charging causes expansion. Also, cracks in the battery casing or aging seals failing, allowing car wash water or rainwater to seep in, are not uncommon. It's recommended to check the battery condition during each maintenance and address any leaks immediately to avoid corrosion of the chassis wiring.

With over a decade of car repair experience, battery leakage is far from uncommon. The most frequent cause is a faulty charging system—when the generator's voltage regulator fails, it leads to continuous high-voltage charging, causing the electrolyte to bubble like boiling water. Another common reason is when the battery reaches the end of its lifespan, with internal plate deformation cracking the casing and allowing electrolyte to slowly seep out. New car owners often make the mistake of overfilling the fluid beyond the marked level, leading to expansion and overflow during charging. Environmental factors also play a role, especially after prolonged heavy rain, as accumulated water in the engine bay can backflow into the battery compartment. My usual advice to owners is to first use test strips to check the liquid's pH level, determining whether it's electrolyte or just water stains, before taking targeted action—no need to rush into replacing the battery unnecessarily.

The normal electrolyte in a car battery is a sulfuric acid solution, and external water accumulation should be taken seriously. Overcharging causes the current to decompose the solution, producing hydrogen and oxygen, which can boil and splash, leaving water marks. Sudden temperature changes are also problematic—freezing at -20°C causes expansion, while exposure to 50°C heat leads to vaporization, both of which can breach the sealant. Cracks in the casing from impacts are even more dangerous, as acid leakage can corrode the frame and create structural risks. Additionally, aging battery filler caps with deteriorated rubber may leak when hit by high-pressure car wash sprays. It’s recommended to visually inspect the engine bay monthly and seek immediate repair if crystallization or water stains are found, rather than waiting for a short circuit to occur.


