Why does the tensioner pulley need to be replaced after long-term use?

2 Answers
OCecilia
09/03/25 3:09am
The tensioner pulley is a wear-prone component in automobiles, and prolonged use can pose safety hazards. Effects of a damaged tensioner pulley: Increased engine noise during sudden acceleration; engine timing misalignment; ignition and valve timing disorder; engine vibration and difficulty in ignition. Tensioner pulley replacement interval: The tensioner pulley should be replaced approximately every 2 years or 60,000 kilometers. The tensioner pulley is a belt tensioning device used in the automotive transmission system, mainly composed of a fixed housing, tensioning arm, pulley body, torsion spring, rolling bearing, and spring bushing. It can automatically adjust the tension according to the varying tightness of the belt, ensuring stable, safe, and reliable operation of the transmission system.
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JuliaLynn
09/15/25 4:52am
Here's a true story: last time my cousin got into trouble because of this thing. The tensioner controls the tightness of the belt, just like a bicycle chain. Inside the pulley, there are steel ball bearings that wear out over time from constant rotation. When the belt loosens, the engine compartment screams like a pig being slaughtered, the AC blows hot and cold randomly, and the steering wheel becomes as heavy as a millstone. The mechanic popped the hood and saw—the bearing balls were completely shattered! Luckily, it was caught early. If the belt had snapped on the highway, the engine would’ve been toast. Nowadays, repair shops recommend checking this part around 80,000 km. Don’t skimp on a few hundred bucks—getting stranded and paying for a tow truck could cost you ten times that.
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