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Why does a newly replaced clutch consume more fuel?

3 Answers
OAlivia
07/29/25 7:58pm
It might be that the clutch adjustment is not perfectly aligned, and since it's new, it needs a break-in period. How a clutch works: The clutch is a crucial component of a car's powertrain, responsible for disconnecting and connecting the power from the engine. When driving in urban areas or on complex roads, the clutch becomes one of the most frequently used parts. The way the clutch is operated directly reflects the driver's skill level and also plays a role in protecting the vehicle. Knowing how to use the clutch correctly, understanding its principles, and utilizing it to solve problems in special situations are essential skills every manual transmission driver should master. Ways to reduce fuel consumption: Turn off the engine when parked, select the correct gear, avoid sudden acceleration and braking, and maintain proper tire pressure.
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OliveAnn
08/14/25 3:50pm
After replacing the clutch, I also noticed increased fuel consumption and spent some time figuring out the reasons. It might be due to improper gap adjustment during installation, causing clutch slippage and inefficient power transfer, which forces the engine to work harder and burn more fuel. Another possibility is part quality—using non-genuine or cheap components may lead to size mismatches and slippage. After a week of break-in driving, fuel consumption slightly decreased but remained high. Upon further inspection, I realized my shifting habits needed adjustment to match the new clutch's response time. I recommend avoiding aggressive driving and allowing 1-2 weeks for adaptation, while having the original repair shop recheck installation quality to prevent worsening issues. This experience taught me to ask detailed questions during maintenance to avoid future hassles.
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LaMolly
10/15/25 8:25am
I've done quite a bit of vehicle maintenance, and increased fuel consumption after a new clutch installation usually stems from improper installation or poor-quality clutch discs. Common issues like insufficiently tightened pressure plates or not replacing the worn flywheel surface simultaneously can lead to inadequate friction, significant power loss, and the engine burning more fuel as a result. Another reason is driving habits—after changing the clutch, you might feel the shift points are different and subconsciously press the accelerator harder. I recommend driving gently for about 500 kilometers to break it in, monitoring the dashboard for any abnormal engine RPM. When selecting parts, opt for genuine branded components; aftermarket parts often have dimensional deviations, and I've seen many cases where people lost more than they gained. Timely adjustments can avoid more expensive repairs.
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