
Exhaust valves have long springs, while intake valves have short springs. Below are specific details regarding valve springs: Check the free length of the spring: Use calipers to measure the free length of the valve spring, which should match the standard value. If it does not, replace the spring. Check the spring's vertical alignment: Use a square ruler and a flat surface to inspect the vertical alignment of the valve spring, ensuring it meets the standard value. If not, the spring must be replaced. Check the spring's preload: Use a force gauge to measure the preload of the valve spring, which should conform to the standard. If the preload is below the standard value, replace the valve spring. Frequent compression: To prevent damage, the spring should be compressed regularly.

Regarding the length difference of EA888 valve springs, based on my disassembly and repair experience, the intake valve springs are generally longer while the exhaust valve springs are shorter. This design distinction is crucial because during EA888 engine operation, exhaust valves face high temperatures and high-pressure exhaust gases - the shorter springs are stiffer, ensuring effective sealing. Conversely, the longer, softer intake valve springs facilitate rapid opening/closing and improve airflow. If incorrectly installed (e.g., short springs on intake valves), it may cause power loss or abnormal noises. For replacement, verify free lengths: ~38mm (longer) for intake valves, ~35mm (shorter) for exhaust valves. Regular valve assembly inspections prevent premature wear and maintain engine performance. Always distinguish them correctly when servicing EA888 engines - it's vital for long-term engine health.

As someone who frequently tinkers with engines, I'm very clear about the EA888 valve spring lengths: the intake valve springs are longer, while the exhaust valve springs are shorter. Why this design? The exhaust side operates at higher temperatures, and the shorter springs have greater stiffness to withstand thermal expansion. The longer intake springs are more flexible, ensuring quick opening. If installed incorrectly—for example, fitting a long spring on the exhaust valve—it can lead to poor valve sealing and even cause oil burning. During maintenance, I recommend checking the free length of the springs: intake valves are typically around 38mm, and exhaust valves about 35mm, measurable with calipers. Additionally, common spring aging issues in the EA888 often occur on the exhaust side, so regular maintenance is advised to prolong engine life. After replacement, always test-run the engine and listen for normal operation—this step is crucial.

After studying the details of the EA888 engine, I noticed that the valve springs have different lengths: the intake valve springs are longer, while the exhaust valve springs are shorter. In terms of design, the exhaust valves operate at higher temperatures, requiring stiffer and shorter springs to maintain a tight seal. On the other hand, the intake valve springs are longer and softer, aiding smooth airflow into the engine. During replacement or repair, it's crucial to distinguish between them—never use a long spring on the exhaust side, as this can lead to poor valve sealing or unstable idling. When checking spring lengths, the longer ones generally belong to the intake valves, while the shorter ones are for the exhaust valves. If a spring fails, it's usually the exhaust side that experiences issues first, so maintaining a higher maintenance frequency is essential. Overall, this small difference has a significant impact on engine health, so extra caution is necessary during repairs.


