
The clutch disc is located between the engine and the transmission. The clutch pressure plate is fixed to the engine flywheel, and the clutch disc sits between the engine flywheel and the pressure plate. As a crucial component of the drivetrain system, the clutch disc features splines in its center that secure a driveshaft. The driveshaft on the clutch disc serves as the power input shaft of the transmission, connecting the engine to the transmission. Being a wear-prone part, the clutch disc requires regular replacement. With increasing mileage, the clutch disc will gradually wear out. If the clutch disc wears beyond a certain point, slipping will occur.

I enjoy working on cars in my spare time, and the position of the clutch disc is actually quite interesting. It's hidden between the engine flywheel and the transmission—imagine the filling in a sandwich. The flywheel is the bottom slice of bread, the clutch pressure plate is the top slice, and the meat in the middle is the clutch disc. When you press the clutch pedal, the push rod causes the release bearing to push the pressure plate away, releasing the clutch disc from the flywheel and stopping its rotation, allowing you to shift gears. Once you release the pedal after shifting, the pressure plate clamps the clutch disc tightly against the flywheel again to transfer power. Every time I disassemble the transmission to replace the clutch disc, it's a real hassle—you have to remove the entire driveshaft just to access this sandwich-like structure. When this part wears out, the car starts slipping. Last time, my friend smelled a burning odor while climbing a hill, and it turned out the clutch disc had worn thin.

As a truck driver with over 30 years of experience, I could describe the position of the clutch plate with my eyes closed. It's located right behind the engine, inside that lump connected to the transmission. To be more specific, it's mounted on the front end of the transmission input shaft, sandwiched between the flywheel and pressure plate. The clutch pedal under your foot connects via hydraulic lines or cables to the release bearing on the transmission housing. When you press it down, the bearing pushes against the pressure plate's spring fingers, separating the clutch plate from the flywheel. If it wears out, gear shifting becomes jerky and the vehicle shudders. Last time I broke down halfway up a mountain road, it was because the clutch plate split in half - I spent three hours crawling under the truck before barely making it to the repair shop.

One time when I accompanied my husband to repair a manual transmission car, the technician pointed at the removed part and told me: The clutch disc is installed between the engine flywheel and the clutch pressure plate. This round metal disc is covered with friction material, and its rear end is inserted into the transmission input shaft. When you press the clutch pedal, the hydraulic system pushes the release bearing, causing the spring fingers on the pressure plate to release their grip, allowing the clutch disc to stop rotating. This way, the power is cut off, enabling gear shifting. In daily driving, if you always rest your foot on the pedal or frequently burn rubber during hill starts, it will accelerate its wear. The symptoms of wear are obvious: the car won't accelerate even when the throttle is fully pressed, you'll smell burning during hill starts, and fuel consumption will skyrocket.

I've modified several manual transmission cars, and the position of the clutch disc is actually quite crucial. It's sandwiched between the flywheel at the rear of the engine - facing the flywheel on one side and pressed against the pressure plate on the other, collectively forming a power transfer unit. After removing the transmission rear cover, you can see it - that circular friction disc mounted on the input shaft splines. When upgrading to performance clutches, I've measured that standard passenger car clutch discs are about 20cm in diameter, while racing versions can reach 25cm. Interestingly, the pressure plate contains multiple spring fingers - when you depress the clutch pedal, the release bearing pushes these springs down, releasing clamping force on the disc. If this alignment is off after clutch replacement, the whole car vibrates like sitting on a massage chair when driving.


