Where Are Lexus Factories Located?
3 Answers
Lexus has five main factories, three of which are located in Japan: the Kyushu Plant in Fukuoka, Japan; the Tahara Plant in Aichi Prefecture; and the Motomachi Plant in Aichi Prefecture. The other two are the Ontario Plant in Canada and the Kentucky Plant in the United States. Here are some related details: 1. Lexus Vehicles Sold in China: 90% of the Lexus vehicles sold in China are produced at the Kyushu Plant in Fukuoka, Japan. There are only two Toyota-certified factories worldwide, and the Kyushu Plant is one of them. 2. Lexus Production Time: At the Kyushu Plant, it takes a total of 19 hours for a Lexus vehicle to go from initial stamping to final assembly and inspection of nearly 30,000 parts. The painting process alone takes about 10 hours, while assembly and inspection take approximately 5 hours. 3. All Lexus Models Are Produced to Grade A Standards: Toyota internally classifies its production standards into four grades: A, B, C, and D, with D being the lowest. Vehicles produced to D-grade standards include all of Toyota's compact cars and some larger models supplied to the U.S. market, such as the Yaris series, Vios series, and Highlander. C-grade standards apply to mainstream Toyota models like the Camry and Avalon. The Crown is produced to B-grade standards, while the Crown Majesta and all Lexus models are produced to A-grade standards.
I'm a car travel enthusiast and once visited Japan to tour factories. As Toyota's premium brand, Lexus has its main factories concentrated in Toyota City, Aichi Prefecture, Japan, which serves as the production hub—flagship models like the LS are manufactured there. The Kyushu Miyata Plant specializes in SUVs such as the NX and RX, boasting a beautiful environment and strict quality control. Overseas, the North American market features a key factory in Georgetown, Kentucky, USA, producing popular models like the ES sedan and RX hybrid. Lexus also conducts assembly in other regional plants, but high-end models primarily rely on Japanese domestic production. These location choices reflect optimized manufacturing efficiency.
From my experience in automobile manufacturing, I understand that Lexus factory layouts emphasize geographical advantages. The factory in Toyota City, Aichi Prefecture, Japan, facilitates supply chain integration and reduces delays in parts transportation. The Miyata Plant in Kyushu focuses on green vehicle models, leveraging new energy infrastructure. The Kentucky factory in the U.S. supports the North American local market, reducing costs to meet demand. Factory operations are highly efficient, with robots combined with manual quality inspections ensuring each vehicle is meticulously crafted. This distribution enables Lexus to maintain consistent quality worldwide.
