What Parts Make Up a Car Chassis?
1 Answers
A car chassis consists of four main systems: the transmission system, the running system, the steering system, and the braking system. The specific components are detailed below: Transmission System: Clutch, gearbox, final drive, half-shaft, universal joint, and drive shaft. Functions of each part: Clutch: Ensures smooth vehicle start-up, smooth gear shifting, prevents overload during transmission, and absorbs torsional vibration impacts; Gearbox: Coordinates the engine's RPM with the wheel speed to optimize engine performance; Final Drive: Reduces speed and increases torque during transmission, lowering the transmission speed to achieve higher output torque and greater driving force; Half-shaft: Also known as the drive shaft, it transmits power; Universal Joint: Adjusts vehicle steering and is a device for vector power transmission; Drive Shaft: Located between the gearbox and the rear axle, it transmits torque and rotational power from the gearbox to the rear axle. Running System: Frame, stabilizer bar, axle, wheels, crossmember, shock absorber, steering knuckle, control arm, and catalytic converter. Functions of each part: Frame: Supports all chassis components and acts as a protective structure against external forces; Stabilizer Bar: Improves handling performance, especially during turns; Axle: Transmits forces from the frame and wheels in various directions; Wheels: Bear loads and enable rolling; Crossmember: Supports the engine and transmission while enhancing body rigidity; Shock Absorber: Reduces vibrations in the frame and body for a smoother, safer, and more comfortable ride; Steering Knuckle: Links the steering system, connecting the shock absorber and lower control arm; Control Arm: Provides fixed linkage between the frame and steering knuckle; Catalytic Converter: Channels exhaust gases, converting them into harmless carbon dioxide, water, and nitrogen. Steering System: Steering shaft and tie rod. Functions of each part: Steering Shaft: Amplifies the turning force from the steering wheel to change the direction of power transmission smoothly; Tie Rod: Works with the steering shaft to complete steering tasks. Braking System: Brake disc, brake caliper, and brake pads. Functions of each part: Brake Disc: Provides a friction surface for the brake pads to enable vehicle braking; Brake Caliper: Supplies force to press the brake pads against the disc for braking, essentially providing stopping power; Brake Pads: Friction against the brake disc achieves braking. The chassis is highly complex and requires intricate tuning. It connects the vehicle to the road, transmitting all forces and moments (excluding gravity and aerodynamic forces) through the tire-road contact patch. The most critical rule during driving is maintaining this connection; otherwise, vehicle control, acceleration, braking, and lateral force transmission become impossible. Maintenance and fuel efficiency considerations for the car chassis include: Proper front wheel toe adjustment. Incorrect toe increases rolling resistance and fuel consumption. Regularly check and adjust toe values as needed. Proper lubrication and adjustment of wheel hub bearings. Poor lubrication or incorrect bearing adjustment increases driving resistance. Monitor changes in the front/rear axles and frame. Displacement or bending of these components can cause misalignment, leading to side pull, tire slippage, increased driving resistance, and higher fuel consumption. Chassis Reinforcement Parts: Front Lower Control Arm Stabilizer (also called front anti-roll bar, standard equipment): Installed between the front axle and wheels to control camber angle and reduce body roll. Toe Link (standard equipment): Mounted on the front lower control arms to maintain wheel symmetry and toe angle, ensuring steering tracking. Strut Tower Brace (optional, known as "upper bar"): Installed on the front strut towers to enhance engine bay rigidity, counteract frame deformation from lateral forces, improve cornering, and reduce body roll. Front Lower Tie Bar (optional, known as "front lower bar"): Connects the front axle to the chassis to strengthen the joint, minimizing axle displacement during cornering. Rear Strut Tower Brace (optional, known as "rear upper bar"): Installed on rear strut towers to reinforce the trunk area and reduce rear-end lateral distortion during cornering. Rear Suspension Reinforcement Bar (optional, known as "rear lower bar"): Strengthens the connection between the rear axle and chassis. Frame (Body) and Chassis Reinforcement Bars (component set). How Chassis Reinforcement Parts Work: During normal driving, external road forces cause body flex. Vehicles with lower rigidity experience greater distortion, affecting tire contact and reducing cornering/ handling performance. Chassis reinforcement parts stabilize components, increasing rigidity and minimizing flex. This enhances responsiveness, absorbs road impacts for comfort, improves stability, reduces aging-related looseness, and optimizes suspension performance by distributing torsional forces effectively.