
Coolant Pump 2 Open Circuit Solution: 1. First, check whether the small water pump under the wiper cover is damaged. If the small water pump is damaged, replace it; 2. Check the air conditioning control solenoid valve to see if there is an open circuit in the wiring or if the air conditioning control solenoid valve is damaged. The wiring harness is directly connected to the engine computer via a plug without a fuse. Replace the air conditioning control solenoid valve or the wiring harness. Coolant Pump 2 is an auxiliary water pump located not far from the main water pump and is used for continuous heat dissipation after the engine is turned off. Coolant is an indispensable part of a car engine. It circulates in the engine cooling system, carrying away excess heat generated during engine operation, allowing the engine to operate at normal working temperature. When the coolant is insufficient, the engine water temperature will be too high, leading to damage to engine components.

With over a decade of experience in auto repair, I typically follow a three-step approach when dealing with coolant pump circuit failures. Step one involves checking the electrical circuit, focusing on whether the fuse corresponding to the coolant pump in the fuse box has blown. I also use a multimeter to test the relay and circuit continuity. Step two is inspecting the pump itself—disconnect the plug and measure the resistance. An infinite reading indicates a burnt-out motor coil. Step three, if it's an electronic water pump, requires checking the control module, and using a diagnostic tool to read fault codes is the easiest method. Last week, while replacing a pump on a German car, I found the pump bearings seized, which also burned out the circuit—this kind of issue necessitates a complete replacement. A reminder to all car owners: if you notice abnormal engine temperature, stop driving immediately to avoid cylinder scoring. For regular maintenance, remember to change the coolant every two years, as scale buildup can easily overload the water pump.

Last time my old American car had a warning light on, and the diagnosis showed a circuit open in Coolant Pump 2. I first checked the wiring diagram in the repair manual and found that this pump comes with an electronically controlled valve. After disconnecting the battery, I measured the fuse and it was fine, but when I unplugged the pump connector, there was no power supply. Following the wiring harness, I discovered a section of wires near the rear of the engine that had been melted by the exhaust pipe. I bought some high-temperature-resistant corrugated tubing to reroute the wires and wrapped them with fireproof sleeves. When refilling the coolant after installation, it's important to bleed the air from the system. After starting the engine, I revved it hard to purge air from the circulation system. My personal advice is not to rush into replacing parts for such issues—more than 70% of the time it's a wiring problem. Just keep a circuit tester on hand for troubleshooting.

When troubleshooting an open circuit in the electronic coolant pump, I typically divide the process into three main areas for inspection. On the electrical side, first check the fuse condition, then test whether the relay contacts are stuck, with a focus on inspecting the engine compartment wiring harness for any wear that might cause grounding. On the mechanical side, unplug the connector and rotate the impeller to check for any jamming; jamming indicates bearing damage which can also lead to circuit burnout. On the system side, read the OBD to see if there are any error codes from the control module. The solution usually involves replacing the entire assembly, as the new pumps now come with smart control valves, and a diagnostic tool is required for calibration after installation. A reminder to everyone: pay attention to the gasket seal during replacement, as coolant leakage can corrode the circuits.

As an auto mechanic facing a coolant pump open circuit, I would first ask the car owner to describe the symptoms: whether it's completely non-functional or intermittently failing. Then I'd remove the pump for inspection. There are usually two common causes: motor brush wear leading to an open circuit, or a burnt control circuit board. Last week, I worked on a hybrid vehicle where the PWM controller of the secondary water pump was corroded by battery leakage. When replacing the pump, it's essential to flush the coolant lines simultaneously to prevent metal debris from clogging the new pump. After installation, the cooling system must be purged of air. The specific operation involves squeezing the return hose while the engine is warm to let air bubbles escape. I recommend car owners check the water pump's condition annually before summer begins.


