
The general thickness of car paint is between 120 and 180 microns, with a Mohs hardness between 0.4 and 0.6. Main characteristics of automotive paint performance: Good film fullness, high gloss, high hardness, excellent adhesion, superior mechanical properties of the paint film, outstanding gloss retention, weather resistance, and wear resistance, as well as good resistance to acids, alkalis, alcohol, and gasoline. Main classifications of automotive paint: The main components of standard paint are resin, pigment, and additives; metallic paint contains additional aluminum powder, giving it a shiny appearance when finished; pearlescent paint incorporates mica particles, creating a dazzling effect. If metallic paint is combined with a clear coat layer, the paint appears even more brilliant.

I usually wash and wax my car myself, and I'm quite particular about paint care. Normally, the paint thickness of a new car should range between 120 to 180 microns, roughly the thickness of a human hair. Japanese cars generally have thinner paint, often just over 100 microns, while German cars tend to be thicker, reaching over 150 microns. If the paint is thinner than 90 microns, small stones can easily chip it down to the primer; if it's over 200 microns, it's likely been repainted. For those who frequently drive on highways, it's advisable to regularly check the hood, as it's the most prone to thinning. A paint thickness gauge costs just a few dozen bucks and is quite handy for DIY checks—after all, paint that's too thin affects both sun protection and rust resistance.

Working in a repair shop and touching car paint every day, the thickness varies by model and location. Four-door panels typically range from 110 to 140 microns, while the roof can be thicker, reaching up to 150 microns. Plastic bumpers are generally about 20 microns thinner. Japanese cars tend to have thinner paint overall; for example, a Toyota Corolla's factory paint is around 100 microns, whereas German cars like BMW usually measure about 140 microns. If you notice a sudden increase in paint thickness in a specific area, it's likely due to post-accident repainting. It's advisable to avoid using high-pressure water jets directly on the paint when washing the car, as this can damage the clear coat and lead to oxidation and thinning. Also, try to park away from tree sap and bird droppings in daily life, as acidic corrosion can cause the paint to lose about 5 microns per year.

After driving for 20 years, I feel more at ease with thicker paint. When you get a new car, it's recommended to use a paint thickness gauge to measure several points: the middle of the hood, below the door handle, and the front part of the roof. A difference of no more than 30 microns in thickness at these spots is acceptable. Cars in areas with long rainy seasons should pay special attention to the paint on the chassis, as frequent water exposure can lead to rust-through. Don't skimp on touch-up paint; factory-baked paint can maintain a thickness of over 120 microns, while roadside shop spray jobs often exceed 200 microns and are prone to cracking. For older cars, applying a hard wax every two years can effectively slow down paint wear.


