What is the difference between dual-piston calipers and single-piston calipers?
2 Answers
The difference between dual-piston calipers and single-piston calipers lies in their design approaches. Below are the relevant details: 1. Single-piston calipers are the most common type found on mass-produced vehicles, typically featuring a one-way piston configuration. The brake pad on the opposite side is pushed by the reaction force of the caliper, hence it is also referred to as a 'floating caliper.' 2. Dual-piston calipers, on the other hand, have both the inner and outer sides of the caliper fixed in place. The clamping force for the inner and outer brake pads is managed by pistons on different sides, which is why they are called 'fixed calipers.' When comparing single-piston calipers to multi-piston calipers, single-piston calipers often have unused areas that cannot be filled. To reduce the overall size of the caliper body and maximize the piston area, dual-piston calipers were developed.
Just finished helping a friend modify their brakes, so it's a good time to talk about the differences. A single-piston caliper uses one piston to press the brake pad against the rotor—it's the simplest and cheapest design, which is why many family cars come with it from the factory. The downside is that the braking force isn't evenly distributed, leading to uneven wear on the pads and rotors, and noticeable heat fade during high-speed or heavy braking. A dual-piston caliper has a piston on each side, pushing the brake pads from both directions like a sandwich, resulting in more even force distribution and better heat dissipation. When driving on mountain roads, I clearly feel that dual-piston brakes offer a more linear pedal feel, with consistent braking force even during continuous cornering. However, dual-piston calipers place higher demands on the brake lines and master cylinder, and the entire system is heavier. For daily commuting, a single-piston setup is perfectly adequate, but if you enjoy spirited driving, the stability and heat fade control of dual-piston calipers provide much more confidence.