What is the appropriate pressure for car air conditioning pressure testing?

2 Answers
StChase
07/29/25 7:56am
For car air conditioning pressure testing, a pressure of around 20-30 bar is suitable, which should be higher than the working pressure of the car air conditioning system. Nitrogen is generally used for pressurization and leak detection in car air conditioning systems. More details are as follows: 1. During the pressurization and leak detection of the car air conditioning system, use soapy water to check for leaks at the pipe connections. Whether pressurizing from the high-pressure or low-pressure side, the pressure will eventually balance within the system. Nitrogen is typically introduced from the high-pressure side, but Freon can also be added to the system for leak detection using a halogen leak detector, though this method is less effective than soapy water. Since Freon operates at lower pressures within the system, minor leaks may be harder to detect. 2. Once the refrigeration system's vacuum meets requirements and no leaks are found, refrigerant can be added. Before charging, determine the correct amount of refrigerant, as too much or too little will affect cooling performance. The compressor's nameplate usually specifies the type and required amount of refrigerant. 3. When using the car air conditioning, proper maintenance is essential. Avoid randomly adjusting the air vents, as improper direction can reduce efficiency. Based on the principle that cold air sinks and warm air rises, set the vents upward when cooling and downward when heating for optimal performance.
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RosalieAnn
08/13/25 2:58am
Last time when I was repairing my car, I encountered an AC pressure test, which is quite important. Normally, pressure testing is done to check for system leaks or to confirm pressure before recharging the refrigerant. For most household cars, the typical pressure ranges for the AC system are: the low-pressure side is generally between 25 to 45 PSI, and the high-pressure side is around 150 to 250 PSI, but this depends on the ambient temperature. For example, during hot summer days, the high pressure might be higher, while in cold winters, the low pressure could be lower. Never arbitrarily pressurize the system too high, say above 250 PSI, as it can easily damage the compressor or pipes. I've seen many friends DIYing and ending up with the system bursting due to reckless testing. The best method is to first use a pressure gauge to measure the system's existing pressure or refer to your car's repair manual, which contains detailed specifications. If the pressure holds steady with no leaks, then it's okay; otherwise, you'll need to find and fix the leak. Regularly performing such checks can save a lot of trouble and ensure better AC cooling performance. Also, remember to turn off the AC system and the engine before conducting the pressure test to ensure safety. Cutting corners isn't worth it—damaging things will only cost you more in the long run.
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