
Vehicle fuel tank vent valve is a balance valve. There are two valves on the automobile fuel tank, one is the balance valve and the other is the vapor valve. When the fuel pump draws oil, the pressure inside the fuel tank decreases. When the pressure drops below 98 kPa, the balance valve opens to deliver air into the fuel tank. Gasoline is volatile. When part of the gasoline in the tank vaporizes, it will increase the pressure inside the tank. When it reaches 120 kPa, the vapor valve will open. Function of balance valve: The balance valve is a regulating valve with special digital locking function. It adopts a straight-through valve body structure with better percentage flow characteristics, which can reasonably distribute flow and effectively solve the problem of uneven room temperature in heating (air conditioning) systems. At the same time, it can accurately adjust pressure drop and flow to improve the liquid flow state in the pipeline network system, achieving liquid balance in the pipeline network and energy-saving effects. Types of balance valves: Balance valves are divided into static balance valves, dynamic balance valves and pressure-independent balance valves. Static balance valves, also known as balance valves, manual balance valves, digital locking balance valves, two-position regulating valves, etc., adjust the Kv (valve flow capacity) by changing the gap (opening) between the valve core and the valve seat to change the flow resistance through the valve to achieve the effect of flow regulation.

The fuel tank vent valve, also known as the EVAP system vent valve, is essentially a small component designed to balance the pressure inside and outside the fuel tank. I've seen it multiple times at gas stations where the fuel pump nozzle keeps clicking off during refueling—more often than not, it's because this valve is clogged. Gasoline in the tank produces vapor, and when the pressure builds up, it needs to be released. If the vent valve is functioning properly, the vapor is automatically directed into the charcoal canister for storage during refueling and later burned off when the car is running. However, if the valve gets stuck, excessive vapor buildup in the tank can cause the fuel filler neck to 'puff' out air, and in severe cases, even the fuel cap may become impossible to open. Once, my old car was left under the scorching sun, and the side of the fuel tank bulged out—all because the vent valve failed. After replacing it, make sure to regularly inspect the charcoal canister connections to prevent debris from entering the valve body and jamming the moving parts.

The fuel tank vent valve primarily operates between the fuel tank and the charcoal canister, functioning like a one-way gate to manage gasoline vapors. During my auto repair work, I frequently encounter malfunctioning cases: Some vehicles develop a 'hissing' sound accompanied by strong gasoline odors when refueling after a few years of use, which is caused by the valve failing to seal tightly and allowing vapor leakage. When temperature fluctuations occur, the fuel tank needs to adjust pressure – under normal conditions, the valve should open appropriately to vent. During refueling, air must be allowed to enter the tank; otherwise, a vacuum could form and collapse the fuel lines. Two years ago, a modified car's fuel tank ruptured, and the investigation revealed complete valve blockage caused dangerous overpressure. I recommend having technicians check valve ventilation with a vacuum gun during maintenance, especially in northern regions where icing blockages require particular attention.

The fuel tank vent valve is a small component of the gasoline evaporation control system, responsible for regulating the fuel tank pressure. In summer, excessive fuel vapor needs to be vented, and changes in fuel level also alter the pressure state. If the valve gets stuck in the closed position, the pressure inside the fuel tank will continuously rise, potentially leading to visible fuel leakage at the filler neck or even causing the fuel tank to deform or crack in severe cases. Conversely, if the valve remains constantly open, the charcoal canister may absorb excessive gasoline, contaminating the activated carbon and causing the engine's air-fuel mixture to become too rich. During routine maintenance, you can check the valve's operation by blowing air through it; a clear 'click' sound indicates normal function. Sometimes, failing vehicle emissions tests with excessive tailpipe pollutants can be traced to this valve malfunction, which allows fuel tank vapors to be directly released into the atmosphere.

The fuel tank vent valve is essentially a one-way valve that controls the air intake and exhaust of the fuel tank. I like to think of it as the tank's 'breathing port.' When gasoline levels drop, the valve lets air in; when fuel expands, it vents vapors into the charcoal canister. The most annoying malfunction is frequent pump nozzle tripping during refueling—the nozzle keeps clicking off as soon as it's inserted, requiring multiple attempts to fill the tank. This is usually caused by valve blockage leading to abnormal fuel tank vacuum. In such cases, don't force it—first check if the tank vent hose is kinked. Last time I helped a friend replace the valve assembly, it was just a fist-sized plastic component with a few pipe connections and a metal spring plate. Though simple in structure, it plays a critical role. You can preliminarily assess its condition by checking for strong gasoline odors around the fuel filler neck during routine use.


