What Happens When the Controller is Broken?
2 Answers
When the controller is broken, the vehicle may become unable to move or experience weak driving performance, resulting in difficulty starting or pushing. The electric vehicle controller is a core component that manages the motor's start, operation, direction, speed, stop, and other electronic functions. If the controller fails, it will affect the normal use of the vehicle. Common failures in electric vehicle controllers include damage to high-power components like power transistors and capacitors. A damaged power transistor, often referred to as a 'blown transistor,' can prevent the vehicle from moving, cause the dashboard power light to flicker or stay off, and create resistance in the motor, making it hard to push. Additionally, a faulty controller may lead to short circuits, blown fuses, or tripped circuit breakers.
I've encountered controller failures several times. Like that time on the highway when the car suddenly started shaking violently, then the engine just stalled - scared me half to death. The controller manages the entire vehicle's operation. When it fails, the main symptoms are the car won't move or has difficulty starting, with multiple warning lights illuminating on the dashboard. The engine may repeatedly fail to ignite, acceleration becomes sluggish, and fuel consumption skyrockets. Don't underestimate this issue - if the controller fails on winding mountain roads or highways, it can cause heavy steering or delayed braking, dramatically increasing safety risks. I recommend regularly checking the controller's wiring connections and voltage during routine maintenance. If abnormalities occur, immediately turn on hazard lights, pull over safely, and seek professional repair. Older vehicles especially need protection during hot weather, otherwise controllers can burn out even faster.
