What Does the Free Travel of the Brake Pedal Mean?
2 Answers
The free travel of the brake pedal is set to ensure that there is no brake dragging and to completely release the brake. Below is an introduction to the free travel of the brake pedal: 1. Function: It prevents the brake pads and brake discs from becoming too tight and overheating, which could lead to brake failure. Without free travel, braking would be uncomfortable and could even cause the wheels to lock up on their own. 2. Brake Pedal Free Travel: To measure it, place a straightedge between the brake pedal and the cab floor. Press the brake pedal down by hand and note the straightedge reading when free resistance is felt. Then, release the pedal and observe the straightedge reading again. The difference between the two readings is the pedal's free travel. 3. Adjustment: The brake pedal free travel should be between 1 to 8mm. If the pedal's free travel does not meet this specification, check whether the pedal arm pivot bolts and the master cylinder installation are loose or if any components are excessively worn. If any issues are found, tighten or replace the affected parts.
I remember when I first started driving, my instructor taught me that the free play of the brake pedal is that initial slack distance when you press down on the pedal—it feels soft but the car doesn't react yet. This is a design safety feature to prevent sudden harsh braking from a light tap. If this free play becomes too large, say exceeding 10-15mm, you should be cautious as there might be an issue with the braking system, such as wear in drum brakes or increased gap in disc brake pads. I always check this while driving: with the engine off, pump the pedal a few times, then lightly press the brake to feel that loose section. Over time, if the brakes feel mushy or response slows down, it means the free play is excessive and needs immediate fixing—otherwise, it could be dangerous, especially in rainy conditions when tires might skid. Though a small detail, it's crucial for driving safety. Don't wait for an accident to regret it; getting it adjusted at a professional shop is definitely the right move.