What does p177c clutch 2 reaching tolerance limit mean?

2 Answers
Ryan
07/29/25 6:19am
p177c clutch 2 reaching tolerance limit means that when the clutch establishes working pressure, the piston exceeds its movement limit due to excessive travel, indicating clutch wear. Below is relevant information about clutches: Introduction to Clutches: The clutch is located in the flywheel housing between the engine and the transmission. The clutch assembly is fixed to the rear plane of the flywheel with screws, and the output shaft of the clutch is the input shaft of the transmission. During vehicle operation, the driver can press or release the clutch pedal as needed to temporarily disconnect or gradually engage the engine and transmission, thereby cutting off or transmitting the power from the engine to the transmission. Types of Clutches: Electromagnetic clutch, magnetic particle clutch, friction clutch, hydraulic clutch.
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VanJeremiah
08/12/25 9:46am
I'm an experienced auto repair technician. The P177c trouble code indicates that the wear level of clutch 2 has reached the tolerance limit set by the manufacturer. Tolerance refers to the allowable deviation range of part dimensions, for example, the design might specify no more than 0.1mm of clearance. When the clutch wears excessively and exceeds these dimensional limits, the computer detects it and throws an error. This is commonly seen in vehicles with dual-clutch transmissions, such as Volkswagen DSG models. The usual causes include frequent starts, aggressive driving, or high mileage leading to accelerated wear. If not addressed promptly, the clutch may start slipping, causing jerks or unusual noises during gear shifts, and in severe cases, it could leave the vehicle stranded on the road. When this warning light comes on, I recommend immediately taking the car to a professional shop for clutch plate replacement—don't delay. Procrastinating can lead to higher repair costs and safety risks. In short, early repairs save trouble later, and smoother driving habits can extend the clutch's lifespan.
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