
Engine seizure occurs when the engine temperature becomes excessively high, causing the piston to expand and get stuck in the cylinder, resulting in engine failure. In severe cases, due to excessive pressure and the piston's inability to move, intense flames may erupt. The combustion process in an engine is highly complex, requiring precise design and control. Any slight control error or malfunction can lead to abnormal combustion, with engine seizure being one such form of abnormal combustion. The primary causes of engine seizure include inadequate engine cooling, causing the operating temperature to exceed the designed tolerance; poor quality or insufficient circulation of engine oil leading to inadequate lubrication; inaccurate adjustments in the engine's intake and exhaust systems or ignition timing; and lastly, excessively high engine workload, which can result in the phenomenon known as engine seizure or piston seizure.

Last time at the repair shop, I saw the master mechanic disassemble a seized engine. Simply put, it's when the piston gets stuck and can't move inside the cylinder. This usually happens when the engine is running at high speeds, causing the piston temperature to soar to thousands of degrees, leading to metal fusion with the cylinder wall. The most obvious symptoms are a sudden loss of power, the engine shutting down completely, and all warning lights on the dashboard lighting up. There are often warning signs before this happens, such as unusual engine noises, abnormal oil pressure, or blue smoke from the exhaust. Many people mistake it for cylinder scoring and keep driving, only for the engine to seize completely. Repairing it is particularly troublesome, often requiring the entire engine to be disassembled for inspection, and in severe cases, the entire cylinder block assembly might need replacement.

The term 'engine explosion' sounds terrifying, but it's essentially the result of internal engine components violently colliding. Most commonly seen in modified cars after ECU tuning with reckless boost pressure increases, causing pistons to crack under pressure and metal fragments to fly around, jamming the crankshaft. Once during a late-night rescue of a car with engine explosion, the owner described a sudden 'clang' noise when accelerating, like a sledgehammer hitting the chassis. Upon disassembly, we found the connecting rod had punched a hole through the cylinder block, with engine oil sprayed everywhere. This is absolutely not a minor issue - at best requiring major engine overhaul, at worst leading to complete vehicle scrapping, especially for cars with aluminum alloy cylinder blocks whose strength deteriorates rapidly under high temperatures.

As a vehicle inspector, I must warn everyone: Engine seizure often originates from poor heat dissipation. When coolant circulation is abnormal or the cooling fan malfunctions, cylinder temperatures can exceed 500 degrees Celsius. At this point, metal expansion exceeds tolerance limits, causing piston skirts to weld directly to cylinder walls - even the crankshaft can't rotate. From my case experience, summer scenarios with AC on during long uphill climbs are most dangerous. Especially for older vehicles with faulty water pumps or thermostats, disaster can strike as soon as the temperature gauge passes the red line. Monitor your temperature gauge regularly, clean radiator dust periodically, and don't wait until white smoke emerges from the engine to regret negligence.


