
Engine cylinder scoring refers to the appearance of obvious longitudinal mechanical scratches and abrasions on the inner wall of the cylinder within the movement range of the piston rings. In severe cases, adhesive wear may occur, leading to difficulties in engine starting or spontaneous stalling. Cylinder scoring is a major engine failure. Causes related to the piston assembly 1. Insufficient piston ring clearance. If the end gap, side clearance, or back clearance of the piston rings is too small, the piston rings may expand and seize due to heat during engine operation, pressing tightly against the cylinder wall or even breaking, which can easily cause grooves on the cylinder wall. 2. Piston pin displacement. If the piston pin retaining clip is not installed, falls off, or breaks, the piston pin may displace during operation, easily scratching the inner wall of the cylinder and causing gas leakage into the crankcase. 3. Improper piston-to-cylinder clearance. If the piston material is poor, manufacturing dimensions are excessively inaccurate, or the piston deforms after the piston pin is installed, the clearance between the piston and cylinder may become too small. The piston may expand due to heat and seize, subsequently damaging the cylinder wall. 4. Severe carbon buildup on piston rings. Excessive carbon deposits can cause the piston rings to stick or seize in the ring grooves. Additionally, carbon deposits act as hard abrasives, grinding longitudinal grooves into the cylinder wall. 5. Severe piston misalignment. Bent or twisted connecting rods, excessive deviations in the parallelism or concentricity of the connecting rod journal, main journal, or piston pin seat can cause significant piston misalignment, accelerating wear on the piston rings, piston, and cylinder wall, and disrupting oil film formation. Causes related to the cylinder liner 1. The roundness or cylindricity tolerance of the cylinder liner exceeds the allowable range, significantly reducing the sealing between the piston and cylinder liner. High-temperature gases from the cylinder may leak downward, destroying the oil film between the piston and cylinder wall, leading to cylinder scoring. 2. Deformation of the cylinder liner during assembly. For example, excessive protrusion at the upper end of the cylinder liner may cause deformation when the cylinder head is installed. Similarly, overly thick cylinder liner sealing rings may deform the liner when pressed into the engine block, both of which can easily cause cylinder scoring. Causes related to usage 1. During assembly, the cylinder liner size may not match the engine block or piston. 2. An unsealed air filter reduces filtration efficiency, allowing dust, sand, and other impurities from the air to enter the cylinder, causing abrasive wear. Tests show that ingesting a few grams of dust daily can increase cylinder liner wear by more than 10 times. 3. Poor break-in. New or overhauled engines have many microscopic irregularities on the surfaces of cylinder liners, pistons, and piston rings, making it difficult to form an oil film. If the engine is subjected to heavy loads immediately without proper break-in, cylinder scoring and other failures may occur. 4. Frequent cold starts. During cold starts, the high viscosity and poor fluidity of the lubricating oil make it difficult to form an effective oil film on the cylinder wall. Research indicates that when a diesel engine operates under load with coolant temperatures below 30°C, the wear on cylinder liners and other components can be 5 to 7 times greater than at normal temperatures. 5. Engine overheating. Poor maintenance of the cooling system or overload operation can lead to excessively high engine temperatures, which not only reduce the mechanical strength of components but also prevent the formation of an oil film on the cylinder wall. When pistons and other parts expand due to heat, they may seize in the cylinder liner, often resulting in partial melting of the piston, damage to the cylinder liner wall, and forced engine shutdown.

Engine cylinder scoring essentially means deep grooves are forcibly scraped into the cylinder walls. Imagine the piston moving up and down at high speed inside the cylinder—if lubrication is insufficient or cooling is poor, direct metal-to-metal friction occurs, leaving the cylinder walls looking like they've been sliced with a knife. This typically happens when the engine is subjected to prolonged overload or improper maintenance, such as insufficient engine oil, cooling system failures, or the use of low-quality oil. A friend of mine experienced this—his car's coolant temperature warning light came on during a summer road trip, but he ignored it. Eventually, the engine suddenly lost power and started making loud knocking noises, requiring a major repair that cost nearly ten grand. That's why it's crucial to regularly check engine oil and coolant levels, especially in hot weather, to prevent the engine from overheating.

Cylinder scoring, to put it simply, is when the cylinder walls get scraped by the piston rings. I once experienced this with an old car I drove - there was a metallic grinding noise when accelerating, and the power felt sluggish. When the mechanic opened up the engine, we saw scratches of varying depths all over the cylinder walls. The main cause is the loss of the protective oil film between the piston and cylinder walls, leading to direct metal-on-metal friction. Common triggers include low oil levels, overheating coolant, or aged/broken piston rings. After that repair, I became meticulous about maintenance - I change full synthetic oil every 5,000 km without fail. Now, after six years of use, the engine still runs as smoothly as new.

Engine cylinder scoring refers to the formation of grooves on the inner wall of the cylinder due to scraping. This malfunction is particularly damaging to the engine. In mild cases, it causes oil burning and blue smoke emission, while severe cases may require scrapping and replacement. I've found three most common causes of cylinder scoring: first, oil-related issues such as insufficient oil level or deteriorated oil; second, overheating, where cooling system failure causes abnormal piston expansion; third, piston ring breakage or seizure. Many modern vehicles are equipped with overheating warning lights - never ignore them when illuminated. Timely stopping to cool down can prevent major repairs, otherwise the repair costs could amount to half the price of a new engine.


