
Here are the solutions for the issue of increased idle speed when releasing the clutch on a Cummins engine: Improper adjustment of the throttle linkage: High idle speed is one of the easiest faults to check and resolve. First, check whether the throttle returns to the minimum position. If it does not, inspect the throttle adjustment and return condition. Adjust the throttle cable limit screw. If the throttle still does not return, check whether the throttle return spring is too weak. Idle spring too stiff or preload adjustment too high: If the fuel injection pump has been recently serviced or adjusted, consider whether the idle speed adjustment is correct and whether the idle spring preload adjustment is too high. If the spring has been replaced, check whether the new spring is too stiff.

When I used to drive a diesel car, I also encountered the issue of the idle speed increasing when releasing the clutch. It was mostly due to a minor problem with the engine's control system. When the clutch is fully released, the computer assumes the car needs more power to match, so it automatically raises the idle speed. This is normal, but if it happens frequently, it might indicate an issue. Common causes include dirty or faulty sensors, such as the throttle position sensor reading incorrect data, or the idle control valve getting stuck. From my own experience, if the car doesn't run smoothly and there's shaking during acceleration, it might be due to an overly sensitive fuel system response. The check method is simple: first, see if the air filter is clogged, as it can indirectly affect idle speed. Additionally, when changing the oil, have the mechanic check the computer system. If any issues are found, get them fixed promptly. Delaying repairs can increase fuel consumption and damage the engine.

After years of working on cars, when I encounter a diesel engine's idle speed surging during clutch disengagement, my first suspicion is the idle speed control module. This design is meant for smooth starts, but when faulty, it can misjudge the load. The issue might stem from sensor signal interference, like dirt buildup on the intake pressure sensor or delayed feedback due to a worn clutch switch. Another point is that Cummins' electronic control system is quite intelligent; if the software updates aren't up to date, it can also cause such anomalies. I recommend that owners pay attention to regular maintenance, periodically cleaning sensor interfaces to prevent oil and dirt accumulation. A simple test can be done by observing the tachometer changes when lifting the clutch in neutral. If the increase is too significant, it's best to visit a professional shop for a diagnostic tool check rather than attempting adjustments yourself to avoid damaging more components.

When I first started learning to drive, I was quite nervous when encountering this situation—the idle speed would surge as soon as I released the clutch. A car-savvy friend told me that this was mainly due to an adaptation error in the engine's computer. Issues like a stuck throttle sensor or idle control mechanism can easily cause erratic responses. Checking for this is relatively simple: first, confirm if there’s any electrical leakage or poor wiring contact, and visually inspect the connectors under the hood. In severe cases, it might be accompanied by increased noise or higher fuel consumption, and catching it early can save a lot of money. I later developed a habit of warming up the engine for a few minutes before each drive to prevent such minor faults.


