What causes the clunking sound when releasing the clutch during manual transmission gear shift?

2 Answers
HarleyLynn
07/24/25 5:38am
Manual transmission gear shift release bearing lack of oil or bearing looseness damage: The clunking sound when releasing the clutch is caused by wear or seizure of the release bearing, and looseness of the release lever pins and pin holes due to wear. Below are specific explanations for the causes of the clunking sound when releasing the clutch during manual transmission gear shift: 1. Bearing lack of oil or bearing looseness damage: Causes contact between the release bearing and release lever. 2. Excessive wear: After depressing and releasing the clutch pedal, if intermittent impact sounds occur when stepping on the accelerator pedal, it indicates failure or breakage of the release bearing return spring. For dual-plate clutches, when the pedal is fully depressed, a "clicking" sound indicates excessive clearance between the intermediate pressure plate holes and drive pins caused by wear.
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HectorLee
08/11/25 1:21am
When there's a clunking noise while releasing the clutch during manual gear shifting, I find it quite common, especially for someone like me who's driven various older models. It's mainly caused by issues in the clutch system or synchronizer. Uneven wear on the clutch disc can produce impact noises that sound like gear collisions; it could also be due to aging or faulty synchronizer gears causing RPM mismatch during shifting. I experienced this with an old pickup truck in my youth, and replacing the clutch disc fixed it. Additionally, worn engine mounts or loose drive shafts can exacerbate the vibration. For prevention, avoid abruptly releasing the clutch while driving—wait for the RPM to drop before gently easing off, and regularly check clutch fluid levels and disc wear during maintenance. If the noise persists, visit a repair shop promptly to prevent damage to the transmission or flywheel. Safety first—never ignore these early warning signs.
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