What Causes Frosting on the Low-Pressure Pipe of a Car's Air Conditioning System?

2 Answers
LeJoel
08/29/25 8:12am
Frosting on the low-pressure pipe of a car's air conditioning system is caused by a malfunctioning expansion valve or a faulty evaporator temperature sensor. More details are as follows: 1. Malfunctioning expansion valve: Frosting on the low-pressure pipe is often due to a faulty expansion valve, which fails to detect the real-time temperature of the low-pressure pipe. When the temperature drops too low, the pipe will inevitably frost (the expansion valve's opening cannot be reduced). This issue typically cannot be repaired and requires replacing the expansion valve. 2. Faulty evaporator temperature sensor: The problem may also stem from a defective evaporator temperature sensor. This component is designed to monitor the surface temperature of the evaporator and relay the data to the automatic air conditioning control unit. When the temperature falls below 2°C, the air conditioning system shuts down to prevent frosting or icing. If the evaporator temperature sensor fails, it cannot detect the correct temperature data, leading to frosting on the low-pressure pipe. In this case, replacing the sensor is necessary.
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McBrianna
09/11/25 5:40am
Seeing frost on the low-pressure pipe of the car's air conditioning system, based on my extensive experience in car repairs, I believe the main issue lies with the refrigerant flow. It could be due to insufficient refrigerant, either from leakage or inadequate replenishment, causing a pressure drop that leads to excessively low pipe wall temperature and frost formation. Another possibility is the expansion valve being stuck in the open position, which can cause refrigerant to flow back and accumulate. Additionally, dust blockage in the evaporator or filter can restrict flow velocity, making it more prone to icing at low temperatures. This will reduce the air conditioning's cooling efficiency, resulting in poor cold air output, and in severe cases, it may even damage the compressor, leading to increased fuel consumption and repair costs. If you notice this issue, it's best not to force the air conditioning to run. Instead, check the refrigerant level and system pressure as soon as possible using professional tools. Refrigerant replenishment or component cleaning may be necessary. Regular maintenance every six months can help prevent such issues, and ensuring the fan operates normally to maintain proper heat dissipation is also important. In short, don't underestimate the frost problem—address it promptly to avoid bigger troubles.
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