
The reasons for compressor overheating are: 1. Compressor wear: The compressor is worn and cannot operate normally; 2. Refrigeration pipeline blockage: The refrigeration pipeline is blocked, increasing pressure, causing the compressor to fail to operate, resulting in overcurrent or overheating protection; 3. Abnormal voltage, either too high or too low: This can prevent the compressor from starting or cause it to operate under excessive pressure, leading to overheating and failure to work. Below is an introduction to the compressor: 1. Definition: A compressor is a type of driven fluid machinery that converts low-pressure gas into high-pressure gas, serving as the heart of the refrigeration system. 2. Working principle: It sucks in low-temperature, low-pressure refrigerant gas from the suction pipe, compresses it through the operation of the motor-driven piston, and then discharges high-temperature, high-pressure refrigerant gas through the discharge pipe, providing power for the refrigeration cycle.

As a seasoned driver with over a decade of experience, I've encountered compressor overheating several times, usually due to a few common reasons. The most likely cause is insufficient or leaked refrigerant. Without enough Freon in the system, the compressor has to work overtime, making it more prone to overheating. Another thing to check is whether the cooling fan is malfunctioning. If the fan isn't spinning, poor heat dissipation will cause the compressor temperature to skyrocket. Unstable wiring connections or low voltage can also lead to abnormal compressor heating, especially in older vehicles. Additionally, running the AC continuously for too long during summer or having blockages in the AC system (like dirty condenser fins) can increase the load. When this happens, I usually turn off the AC for a while to let it cool down, then check the refrigerant pressure and fan operation. I also avoid sudden acceleration to maintain steady driving. Addressing the issue promptly is crucial, otherwise compressor damage becomes a bigger problem.

When the compressor overheats, I believe the issue should primarily be examined from internal mechanical factors. Possible causes include internal wear of the compressor, rusted bearings, or damaged piston components, which directly generate excessive heat. Abnormal system pressure is a major concern, such as condenser blockage leading to poor heat dissipation, restricted refrigerant circulation, or improper regulation due to expansion valve failure. Malfunctioning cooling fans or faulty electrical components like relay failures can also be contributing factors. Environmental impacts are significant, such as running the air conditioner continuously at high speeds in hot weather, which greatly increases the load. If the compressor has oil leaks or seal failures, overheating becomes more likely. It is advisable to use diagnostic tools to measure whether the system pressure is within the normal range and to inspect the wear condition of compressor components. Early detection can prevent the entire air conditioning system from being scrapped.

Compressor overheating is actually quite dangerous. After experiencing it firsthand, I've become particularly mindful of safety concerns. It can overheat due to refrigerant leaks in the pipelines causing insufficient cooling, or when the fan motor fails and heat dissipation can't keep up. Prolonged high-speed operation accumulating heat can burn out the compressor. Voltage fluctuations, such as from an aging battery, are also related. Overheating may lead to bigger issues, like damaging other car components or increasing accident risks. The solution is to immediately stop the car and turn off the AC for cooling—don't push through. Regular maintenance of the AC system, such as cleaning the radiator, is crucial to reduce potential hazards. Safety first.


