
It may be that the reverse switch on the vehicle's handle is broken, causing it to remain in reverse mode, or the reverse signal wire may be damaged. Below is related information about electric tricycles: Electric Tricycle (Electrically operated tricycle): It is a three-wheeled transport vehicle powered by batteries and driven by a motor, used for carrying goods or passengers. Batteries used in electric tricycles: Electric tricycles use tubular, high-capacity, deep-discharge, traction-type batteries with left and right liners, which can meet the requirements of continuous discharge for long working hours. Under normal use, the lasts for two years without losing capacity. The motor of an electric tricycle uses a DC series-wound traction-type brushed or brushless motor, equipped with a speed-regulating and power-increasing device inside. It is not easily damaged under normal use, ensuring strong power output.

A few days ago, my neighbor's vegetable-hauling tricycle had the same issue, and I took a look. The most common cause is the aging or displacement of the contact plates inside the forward/reverse switch—this thing gets constantly flipped back and forth and is prone to wear. Another possibility is that the logic chip in the controller got jostled loose, especially in vehicles that have been exposed to rain. For wiring, focus on checking the cables connected to the forward/reverse switch to see if any insulation is worn and causing a short. The weirdest case I encountered was a faulty Hall sensor in the throttle grip, where erratic signals turned forward commands into reverse. Fixing it isn’t too hard—start by replacing the forward/reverse switch; it’s just a ten-dollar part.

Electric tricycles switching from forward to reverse can be quite dangerous. I've encountered seven or eight cases, with 60% caused by deformed copper contacts inside the reverse switch. The inspection is simple: open the switch casing and check if the three contact copper plates inside are misaligned or stuck together. Also, don't overlook loose connections at the controller wiring port - bumpy roads can cause intermittent connections that send erratic signals. I remember one vehicle had a stuck brake cutoff switch as the culprit. This component is installed at the end of the brake cable, and if the rubber cover breaks allowing sand ingress, it can malfunction. When repairing, always disconnect the cables and use a multimeter to verify the switch's on/off status for safety.

This issue usually stems from three potential problems. If the forward/reverse switch has poor contact, the forward contact may actually connect to the reverse circuit. When the MOSFET inside the controller breaks down, the input signals and output functions will become chaotic. A damaged Hall sensor in the throttle grip is more troublesome, as it generates erroneous signals that cause the controller to misjudge the direction. For self-troubleshooting, first unplug the throttle grip connector and push the vehicle to test if the resistance feels normal. Focus on checking whether the three-phase wires from the controller to the motor are short-circuited, and tap the forward/reverse switch with a screwdriver handle to listen for any abnormal noise. If all else fails, simply replace the switch with a new one for testing.

My friend's auto shop often handles such . When forward suddenly changes to reverse, it's 90% likely caused by melted/stuck contacts in the forward-reverse switch - especially common in vehicles frequently shifting gears while hauling heavy loads. Also note that accidental grounding of the controller's direction wire can trigger reverse mode. Must check if the brake power-cut function is malfunctioning - sometimes when the brake microswitch fails to reset, it forcibly cuts power causing sudden reverse rollback. Emergency solution is to immediately turn off the circuit breaker and repeatedly toggle the forward-reverse switch dozens of times - occasionally this can shake loose the stuck contacts. Prolonged neglect will burn out the motor, so don't delay repairs.

With twenty years of experience in running an auto repair shop, I can say that this type of malfunction should be analyzed from both electrical and mechanical aspects. Mechanically, the focus should be on checking whether the push rod structure of the forward-reverse switch is stuck, as plastic gear slippage can cause gear misalignment. Electrically, it's essential to measure the stability of the controller's 5V reference voltage, as voltage fluctuations can lead to signal confusion. Once, I found that the throttle wire was worn out by the floor mat, causing the green wire among the three to ground and switch to reverse. The simplest method is to unplug the reverse wire and test drive; if it moves forward normally, then the issue is with the switch. A reminder to everyone: always choose waterproof accessories for modifications, and never discard the original switch's dust cover.


