What Causes a Hydraulic Excavator to Lose Power When Stalled?
3 Answers
The reasons for a hydraulic excavator losing power when stalled are as follows: Reason 1: The engine has sufficient power, but a stalling phenomenon occurs. The hydraulic pump itself also has a certain power output. If the hydraulic pump's power exceeds the engine's power, a stalling (power loss) phenomenon will occur. This requires testing and adjusting the hydraulic pump on a test bench to reduce the hydraulic pump's power to 95% of the engine's power. Reason 2: The machine drifts to one side while moving, and one control handle's operation is unsatisfactory. Hydraulic pumps are divided into front/rear pumps or left/right pumps. Drifting during movement indicates a fault in one of the pumps. The simplest diagnostic method is to disconnect and swap the two high-pressure hydraulic hoses of the pump. If the previously slow movement becomes faster and the fast movement becomes slower, this confirms a fault in one pump. For such issues, simply remove the hydraulic pump, repair or replace the faulty pump's internal components, and then test and adjust it on the bench. This will also resolve the unsatisfactory performance of the control handle.
I've dealt with many excavator issues before, and lack of power is mostly caused by fuel system problems. I suspect you might have used contaminated fuel or have a clogged filter, preventing the engine from getting clean fuel, which naturally makes it sound muffled but unable to move. Additionally, a heavily dust-clogged air filter can restrict airflow, weakening the power. If I were on the construction site, I'd first check if the filter is too dirty, then try replacing the engine oil or air filter. If that doesn't work, I'd check whether the fuel pump pressure is sufficient—this part often wears out over time. Remember to perform regular maintenance and keep debris out of the system to avoid a lot of trouble.
The excavator suddenly lost power and became sluggish. I once helped a friend diagnose a similar issue, and it was most likely a hydraulic system problem! Low hydraulic oil level or insufficient pressure can cause the pump to operate inefficiently, making the excavator arm weak and powerless. High temperatures can also lead to this issue, especially in summer when the oil temperature soars—it's common for the pump's seals to leak. I recommend immediately checking the oil level and temperature, and trying to top it off with fresh oil. Loose hydraulic pipe connections or dirty, clogged oil can also cause major issues, so regular inspection and maintenance are crucial. Don't wait until the entire system fails.
