What are the symptoms of gear misalignment in a manual transmission?
1 Answers
Gear misalignment in a manual transmission manifests when, under normal clutch conditions, the gear lever cannot engage the desired gear, or cannot return to neutral after engagement, or simultaneously engages two gears, which is referred to as transmission misalignment. The following are the causes of manual transmission misalignment: 1. Wear or detachment of the curved working surface at the lower end of the gear lever, or excessive wear of the gear lever ball head; 2. Loose or worn positioning pin of the gear lever head, or detachment of the positioning pin, or excessive wear of the gear lever ball head; 3. Excessive wear (exceeding 0.02mm) of the lock pin or lock ball in the interlock mechanism of the shift fork shaft, resulting in loss of interlock function. 4. In summary, the main cause of misalignment is the failure of the transmission control mechanism, leading to engagement of an unintended gear instead of the desired one. The following are the troubleshooting methods for misalignment: 1. First, shake the gear lever to check its swing angle. If it exceeds the normal range, the fault is caused by looseness between the gear lever's lower end ball head positioning pin and the positioning groove, or excessive wear of the ball head or ball hole. 2. If the gear lever swings 360°, the positioning pin is broken. If the swing angle is normal but the gear still cannot be engaged or disengaged, the fault is caused by the detachment of the gear lever's lower end from the groove (due to wear of the curved working surface or guide groove). If two gears are engaged simultaneously, the fault is caused by failure of the interlock device.
