What Are the Reasons Why a Lift Truck Cannot Ascend?
4 Answers
The reasons why a lift truck cannot ascend are as follows: 1. Overload: Each lift truck has its own rated load capacity. Once overloaded, it may exhibit weak lifting or fail to ascend. The Shuangli hydraulic lift platform reminds users to appropriately reduce the load. 2. The return oil valve is not closed: Tighten the return oil valve. 3. The manual pump check valve is stuck: The return mechanism fails. Shuangli lifting machinery suggests unscrewing the oil pump valve port bolt, inspecting, cleaning, and replacing with clean hydraulic oil. 4. The gear pump is damaged: The discharged oil lacks pressure. Replace the gear pump. 5. Insufficient hydraulic oil: The Shuangli hydraulic lift platform can be refilled with sufficient hydraulic oil.
There are many reasons why a lift truck may not rise, and I think the most common issue is with the hydraulic system. The oil level might be too low or the oil quality may be dirty, causing the pump to fail in drawing oil, resulting in insufficient lifting force. Alternatively, valve blockage or oil pipe leakage can lead to a loss of pressure. Electrical failures are also possible, such as blown fuses, poor contact in control switches, or short circuits in the circuit, which can prevent the lifting command from reaching the pump. Improper operation can also cause problems, like overloading with excessively heavy items, triggering the safety mechanism to automatically lock, or uneven ground with improperly adjusted stabilizers. I've found that regular maintenance is crucial—changing the oil when necessary and cleaning the valves to avoid these troubles. If the problem persists, it's best to consult professional repair services rather than attempting DIY fixes that could lead to bigger hazards.
The reasons for a lift vehicle not moving can usually be traced back to electrical and control systems. A blown fuse is the quickest to check—if the current is cut off, the pump won't start; aging or damaged wiring, poor contact at connection points, or failed signal transmission can also be culprits. A faulty or insensitive control switch may not respond when pressed, and safety relay issues, such as doors not being securely closed triggering protection, are also common. When repairing a lift in the workshop, I recommend starting with simple troubleshooting steps: check if the fuse is intact, inspect the switch status, and look for any error codes displayed. Low oil pressure could also be a cause—if there's insufficient oil, the pump won't generate enough force. Don't overlook these details; addressing them early can prevent minor issues from turning into major repairs.
When a lift vehicle fails to ascend, safety mechanisms are often the culprit. Overloading triggers safety locks; unstable chassis or unsecured outriggers prompt sensors to block elevation; emergency stop buttons may be accidentally pressed or not reset. Operators must follow protocols—verify load capacity and ensure level ground placement. Insufficient hydraulic fluid also causes issues, as low oil levels reduce pump efficiency. The key is to halt and inspect—never force operation to avoid escalating damage or accidents. Simple self-checks like resetting switches or cleaning contacts can save significant time.
