What are the reasons for unstable charging current?

2 Answers
DeDelilah
09/04/25 4:36am
Reasons for unstable charging current include: 1. The generator drive belt is too loose; 2. Poor connection between the generator and the battery; 3. Uneven wear of the brushes or failure of the brush spring; 4. Burned or contaminated contacts on the regulator; 5. The regulator adjustment does not meet requirements. Methods for checking and troubleshooting the charging system: 1. Check whether the tightness of the generator drive belt is appropriate, replace or adjust it, and check the engine drive belt tensioner, replacing it if necessary; 2. Check the wiring connections between the generator and the battery terminals; 3. Use a test lamp to check the generator while the engine is running steadily. If the brightness of the test lamp changes noticeably, it indicates a fault in the generator. If necessary, disassemble and inspect the generator, checking the brush contact condition and whether there is poor contact in the rotor and stator coils.
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StLawson
09/16/25 5:40am
With 30 years of driving experience, I've often encountered unstable charging currents. The alternator is a key component; a loose belt or internal wear can cause fluctuating power output. A faulty voltage regulator is like losing a control valve, leading to erratic current surges—I've experienced flickering lights during winter starts. Aging batteries with corroded plates or insufficient electrolyte result in uneven charge absorption. Corroded or loose wiring connections increase resistance, causing current fluctuations. Extreme temperatures also play a role: heat expands tape while cold contracts it, both destabilizing connections. Another culprit is high-power devices like frequently cycled AC units adding load-induced system fluctuations. Routine maintenance should include checking alternator belt tension and battery terminal cleanliness—address issues early to avoid roadside breakdowns. Safe driving comes first.
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