
OBD failure can be attributed to the following reasons: 1. Outdated OBD system; 2. Malfunctioning sensors in the OBD system; 3. Engine failure. OBD is a diagnostic system developed for vehicle fault detection. During vehicle operation, the OBD continuously monitors the vehicle's condition with the assistance of numerous sensors. If a fault occurs during operation, the OBD stores it in the form of a fault code. When the vehicle requires maintenance, simply connecting a diagnostic tool can identify the fault location, facilitating repairs by technicians. By reading vehicle data and checking for engine faults or fault codes, an OBD that fails inspection will not pass the annual inspection.

I recently failed the OBD inspection for several reasons. For example, the oxygen sensor was faulty—it monitors emissions and throws errors if aged or water-damaged. There was also a clogged catalytic converter; it triggers a warning light when the engine burns incompletely, causing excessive exhaust emissions. Loose wiring connections are common too—my car had signal interruptions due to corroded plugs. Software issues can arise as well, sometimes due to poor compatibility after ECU updates. The most annoying part was the multiple engine fault codes, often caused by carbon buildup or poor fuel quality triggering chain reactions. Using higher-quality gasoline and regular sensor checks can help prevent issues, but failing OBD inspections affects annual checks and environmental compliance. I recommend first using a diagnostic tool to read the codes yourself to confirm the problem before heading to a professional repair shop—it saves time and hassle.

In the automotive factory work, it was found that OBD failures are mainly due to sensor malfunctions, such as dirty mass airflow sensors causing reading deviations; abnormal emission systems, like stuck EGR valves hindering exhaust gas recirculation; short circuits or open circuits in wiring, which are prone to moisture during the rainy season; control module failures, such as software bugs not being updated; and fuel system issues like clogged fuel injectors leading to incorrect air-fuel mixtures. For diagnosis, it's best to use a scan tool to check for trouble codes and locate the root cause based on the codes. These issues may increase fuel consumption and pollution, and if they recur, the entire vehicle's electrical circuit should be inspected. Maintaining engine cleanliness and using genuine parts can reduce risks, but if the problem persists, it should be sent for repair.

As an environmentally conscious individual, an OBD failure usually indicates excessive emissions, caused by low engine combustion efficiency. Reasons include a failed catalytic converter, reducing its ability to convert harmful gases; malfunctioning oxygen sensors leading to inaccurate emission data; fuel impurities causing incomplete combustion; or unstable idling increasing carbon deposits and exhaust. This not only causes air pollution but also wastes resources. It is recommended to perform regular maintenance to reduce emissions, choose high-quality fuel, and address issues early to prevent worsening. A simple self-check involves observing if the dashboard warning light stays on.

I've been driving for half my life. The OBD light often comes on due to aging wiring, loose connectors causing signal interruption; sensors like the throttle position sensor wearing out and reading values inaccurately; unstable battery voltage affecting the diagnostic system; or failure to reset fault codes after repairs. In the past, I've encountered instances where exhaust leaks caused excessive emissions. Regular attention to dust, water, and shock protection can extend its lifespan. When issues arise, using a Bluetooth OBD device to simply check the codes and then address the problem accordingly is a safer approach.


