What are the precautions for overhauling the Volkswagen EA111 engine?
1 Answers
Pay attention to whether the engine is cooled, the disassembly and installation sequence of small parts, etc. Engine cooling: Disassemble after the engine is cooled, firstly for easier disassembly, and secondly to prevent deformation during disassembly, as high temperatures weaken rigidity and make deformation more likely. Bolts should be removed in sequence: The purpose of sequential removal is to prevent breakage or deformation during disassembly. Use specialized tools for inspection: After engine disassembly, each component needs to be inspected. More "experienced mechanics" rely on empirical methods like "looking" or "feeling." For beginners or those with insufficient experience, professional tools are required for inspection (this is also the most accurate and recommended method). Follow the repair manual's methods, using tools such as vernier calipers, outside micrometers, dial indicators, etc. Sufficient lubrication must be maintained when installing bearing shells: When installing crankshaft bearing shells or connecting rod bearing shells, sufficient lubrication (usually using engine oil) is necessary. Otherwise, during engine rotation, the lack of an oil film can cause shaft damage. Do not apply too much sealant: Applying too much sealant can lead to it being squeezed into the oil pan, causing oil passage blockages.