
Friction plate clutches are fundamentally composed of four parts: the driving section, the driven section, the compression mechanism, and the operating mechanism. Below is a related introduction to friction plate clutches: 1. Function: The clutch's function is to transmit and cut off power, requiring it to smoothly complete power transmission during vehicle startup and quickly cut off power during gear shifting or braking. Additionally, the clutch has the added function of preventing overload in the transmission system. 2. Working principle: The engine torque is transmitted to the driven plate through the friction between the flywheel and the driven plate's contact surface, and then passed through the driven shaft and a series of components in the transmission system to the drive wheels. The greater the compression force of the compression spring, the greater the torque the clutch can transmit.

The friction plate clutch mainly consists of four core components. The driving part includes the flywheel and pressure plate, which are connected to the engine's power output end. The driven part is the clutch disc with friction material, sandwiched between the flywheel and pressure plate to transmit power. The most common pressing mechanism is the diaphragm spring, which firmly presses the pressure plate against the clutch disc to generate friction. The last component is the operating mechanism. When the clutch pedal is depressed, the release bearing pushes the center of the diaphragm spring, causing the pressure plate to release the clutch disc and interrupt power transmission. These components must work in harmony; otherwise, issues like clutch slippage or incomplete disengagement may occur. The smoothness felt during daily gear shifting actually depends on how well this system is coordinated.

I've seen many clutch repair cases, and the basic structure consists of four parts: First, the driving end composed of the flywheel and pressure plate, where the engine power is initially transmitted. Second, the clutch disc with friction material serves as the driven component, through which power is transmitted to the gearbox. The clamping device is typically a spring system that applies pressure to the friction surfaces to ensure power transmission. Finally, there's the operating mechanism, which includes the clutch pedal, release fork, and release bearing, controlling the engagement and disengagement of the clutch. Different vehicle models may use different types of springs, such as coil springs or diaphragm springs. Regular inspection of the pressure plate's working surface for flatness is crucial, as grooves can easily cause gearshift vibrations.

The basic clutch four-piece set is quite straightforward: the flywheel and pressure plate rotate with the engine, transmitting power; the clutch disc, sandwiched in between, transfers the power; the pressure spring ensures tight contact among the three; and the release bearing in the operating part is responsible for pushing the spring open to achieve disengagement. Don’t underestimate the friction material on the clutch disc—asbestos has been replaced by metal-ceramic composites, which are more heat-resistant. In daily driving, the clutch disc wears out the fastest. If you frequently ride the clutch in city traffic, it may need replacement every 30,000 to 40,000 kilometers. Last time, after some aggressive driving, I even smelled a burning odor—that was caused by the friction material overheating.


