
Here are the specific reasons for cylinder head problems in the Chaochai 156 horsepower engine: 1. Elongation or loosening of cylinder head bolts and nuts: The elongation or loosening of cylinder head bolts and nuts results in insufficient pressure and uneven pressure distribution on the joint surface between the cylinder head and the engine block, causing high-temperature and high-pressure gases to escape from areas with lower pressure and burn out the cylinder head gasket. 2. Deformation of the joint surface between the cylinder head and the engine block: If the joint surface is deformed, the cylinder head gasket cannot be evenly compressed, leading to gas leakage and burning of the gasket, which is also a major cause of gasket failure. 3. Improper installation: During installation, if the joint surface of the cylinder head gasket is not clean, the tightening sequence of the cylinder head bolts and nuts is incorrect, the torque is insufficient or uneven, or the height of the upper end of the cylinder liners above the engine block surface is inadequate or uneven, gas leakage can occur, resulting in the burning of the cylinder head gasket.

I find that the most common cause of cylinder head issues in the Chaochai 156-horsepower engine is prolonged high-load operation leading to overheating, which causes thermal deformation and cracks—a prevalent issue in diesel engines. It's also essential to check cooling system problems, such as water pump failure or insufficient coolant, which prevent heat dissipation. Additionally, material defects or improper assembly, like loose bolts or poor sealing, can lead to leaks. I recommend regularly monitoring the temperature gauge and coolant levels and conducting a full inspection before long trips to prevent minor faults from escalating into major repairs. Using high-quality lubricating oil regularly can also protect the engine and reduce wear. In short, timely maintenance is key to avoiding breakdowns and work delays on the road.

Having driven this type of truck for many years, I've observed that the frequent cylinder head issues with the Chaochai 156 horsepower engine often stem from maintenance neglect. For instance, when the cooling system isn't regularly cleaned, clogged radiator fins can lead to overheating and cylinder head cracks. High-intensity usage like overloading cargo accelerates the problem, as excessive cylinder pressure can cause deformation. Inspections should check for surface cracks or oil leakage marks on the cylinder head, especially being alert to abnormal noises during cold starts. Prevention is straightforward: change the coolant every 5,000 kilometers and clean the radiator. Never underestimate these routine actions—they'll save you significant repair costs.

Common causes of cylinder head failure I often encounter include cooling system failure or insufficient maintenance. Overheating from prolonged operation leads to thermal expansion and contraction cracking the cylinder head, such as due to coolant deficiency or water pump issues. Material aging is also a factor. Timely inspection of seals and pipelines can prevent leaks. Safety first - immediately stop and inspect when abnormal water temperature is detected to avoid engine failure.


