What Are the Causes of a Faulty Thermostat?
3 Answers
Due to prolonged warm-up time, electric flatbed trucks operate at lower water temperatures, causing combustion gases to form acidic substances with the water condensed on the cylinder walls, which corrode the cylinders and lead to thermostat failure. Below is some relevant information about thermostats: 1. Introduction: A thermostat automatically adjusts the amount of water entering the radiator based on the coolant temperature, altering the water circulation range to regulate the cooling system's heat dissipation capacity, ensuring the engine operates within an appropriate temperature range. 2. Working Principle: The most commonly used thermostat is the wax-type thermostat. When the coolant temperature is below the specified value, the refined paraffin inside the thermostat's temperature-sensing body remains in a solid state, and the thermostat valve closes the channel between the engine and the radiator under the action of a spring. The coolant then returns to the engine via the water pump, initiating a small internal circulation within the engine.
A faulty thermostat is generally caused by its own aging or environmental factors. In my car, for example, I found that the issue was mainly due to corrosion-induced sticking. The thermostat is constantly exposed to the high-temperature and humid environment of the engine bay, causing metal components to gradually rust or oxidize. This can cause the valve to get stuck in either the closed or open position, losing its temperature regulation function. Another common issue is the aging of seals—rubber gaskets become brittle and crack over time, leading to coolant leakage. This not only affects cooling efficiency but can also cause scaling inside the thermostat, further damaging the valve body. Spring failure is also a frequent culprit, as it’s responsible for controlling the opening and closing. If the spring tension weakens, it can’t withstand high temperatures. Additionally, using low-quality coolant or mixing different brands can accelerate corrosion and hasten the thermostat’s failure. To prevent such issues, regularly replacing coolant and cleaning dust buildup in the engine bay are simple yet effective measures.
I once had a thermostat failure due to neglecting maintenance, so I'd like to share some insights. Common causes include improper cooling system maintenance, such as not changing the coolant for too long, leading to debris buildup that clogs the thermostat's internal passages and hinders valve movement. Sometimes, water quality is the issue—using regular water instead of antifreeze can cause mineral deposits to accumulate on components, resulting in malfunctions. Driving habits can also be problematic; frequent short trips in congested areas prevent the engine from warming up properly, causing insufficient thermostat operation and increasing the risk of spring fatigue. Another issue is improper installation—misalignment or looseness when replacing parts can lead to failure due to prolonged vibration. It's advisable to check the coolant condition annually to ensure high purity and avoid these problems. Additionally, if you notice the temperature gauge fluctuating abnormally, get it checked immediately to prevent engine overheating damage.
