What are Body-on-Frame and Unibody Structures?
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Body-on-Frame Structure: The most distinctive feature of a body-on-frame structure is the presence of an independent frame. The body is elastically mounted on the frame using springs or rubber cushions, while components such as the engine, transmission, and suspension system are all installed on the frame. The primary load-bearing component is the frame, with the body only supporting the weight of passengers and luggage. This structure is mainly used in trucks, buses, off-road vehicles, and some high-end sedans (e.g., Mercedes-Benz S600). Unibody Structure: The most distinctive feature of a unibody structure is the absence of a separate frame. The body is constructed as a rigid framework through welding components such as the floor pan, skeleton, and inner/outer panels. The engine, transmission, and suspension system are all mounted directly on the body, with all structural members participating in load-bearing, hence the name unibody. This structure is primarily used in most sedans, urban SUVs, and some buses.