Purpose of A/D Conversion
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In industrial control processes, it serves as an indispensable interface between control systems and microcomputers. To achieve automatic control, it is necessary to detect relevant parameters. The A/D converter transforms the detected voltage or current signals (analog quantities) into equivalent digital quantities that computers can recognize. These digital quantities are processed by the computer, and the output results are converted back into voltage or current signals through a D/A converter, which are then sent to actuators to achieve the purpose of controlling certain processes. Analog-to-Digital (A/D) Conversion: Converts analog signals into digital information, primarily used for digital acquisition of analog signals. The most common example is digital cameras. Additionally, it is frequently employed in digital measurements such as voltage, current, speed measurements, etc. Digital-to-Analog (D/A) Conversion: Converts digital signals into analog signals, mainly used for transforming output signals and control signals from digital mode to analog mode. Examples include VGA output for computer display signals and control of certain digital automation equipment.
I reckon this issue is like asking why we need a translator in a car. Sensors like the engine temperature sensor and throttle position sensor actually measure continuously varying analog signals such as voltage and current, but the engine control unit (ECU) only understands digital signals. The job of the A/D converter is to 'translate' these analog signals into 0s and 1s so the computer can comprehend them. Without this conversion, the ECU would be completely blind—knock detection, precise fuel injection, all of it would fail. Imagine if the air-fuel ratio control error exceeds 5%, the engine starts misfiring—it's all thanks to this real-time conversion that enables precise control. If you add a turbo to a modified car but ignore signal conversion accuracy, the fuel injection goes haywire, and you could end up with a blown engine in no time.
Those components on a car that sense the environment, such as the coolant temperature gauge and air flow meter, essentially output analog signals. However, digital control systems require discrete numerical values to process information, necessitating the conversion of these continuously fluctuating signals. The core mission of A/D conversion is to bridge the physical world with the digital world. For instance, the oxygen sensor's output voltage variation from 0.1V to 0.9V corresponds to subtle fluctuations in the 14.7:1 air-fuel ratio. The engine control unit relies precisely on this accurately converted data to perform fuel adjustments hundreds of times per second. Even a conversion delay of just 0.1 seconds could reduce the efficiency of the three-way catalytic converter by as much as 30%.
Any sensor in the EFI system relies on this technology. The throttle position sensor's resistance changes continuously as it rotates—whether the throttle is pressed 20% or 35%, the system must accurately determine it. The oxygen sensor outputs 0.45V to represent the ideal air-fuel mixture, but the voltage is always fluctuating. A/D conversion turns these 'uncertainties' into definitive values the ECU can process. Modern vehicles typically require 12-bit or higher conversion precision, equivalent to dividing the throttle travel into 4,096 levels of control. Consider the wheel speed sensors in ABS systems—their signals must be converted thousands of times per second. A delay of just 1 millisecond could affect braking distance.