How to repair a broken motorcycle exhaust pipe?
2 Answers
Completely remove the damaged area, then find a piece of iron or stainless steel sheet larger than the damaged area to cover it, and fully weld the joint. Argon arc welding is preferred, but electric welding can also be used, though it requires a highly skilled hand.
From my decade of motorcycle riding experience, exhaust pipe hole repairs depend on location. If there's a small rust hole at the muffler tip, you can try high-temperature sealant as a temporary fix, but it's just a band-aid solution. For mid-section cracks with exhaust leaks, it's best to take it to a repair shop for professional patching and welding - DIY AB glue can't withstand exhaust heat. If the front section is damaged, don't bother repairing - just replace the pipe. The front section reaches 300-400°C, causing adhesives and welding rods to fail. For emergencies, motorcycle parts stores sell exhaust-specific repair patches that last 1-2 months, but remember to wear thick gloves - those pipes get extremely hot!