
18 New Magotan door handle removal method: 1. Open the car door, there is a rubber pad on the door edge, pry off the rubber pad; 2. Use a T20 spline to remove this screw, then use a small flat-head screwdriver to pry from the gap between the lock block and the door panel edge, and gradually remove the door handle lock block; 3. Then use your left hand to pull the door handle backward, so that the door handle is separated from the door panel. The 18 New Magotan has a length, width, and height of 4866mm, 1832mm, and 1464mm respectively, with a wheelbase of 2871mm. The 18 New Magotan is front-wheel drive, with a front suspension type of MacPherson independent suspension and a rear suspension type of multi-link independent suspension.

I've disassembled quite a few Volkswagen door handles, and the new Magotan's is actually quite simple. First, you need to remove the door trim panel by slowly prying open the clips along the edge with a plastic pry tool. Once the trim is off, you can see inside. Locate the screws securing the door handle, which are usually hidden on the side or bottom. Be careful when unscrewing them to avoid dropping them into the door cavity—that would be a hassle. Next, disconnect the wiring harness, being careful not to break the clips. There's also a decorative cover on the exterior of the door handle, which can be popped off by gently prying it from the gap with a fingernail or thin plastic tool. The biggest concern during the whole process is scratching the paint, so I always place a soft cloth underneath. Remember to test the door's smooth operation after reassembly, or you might have to redo the work.

As a DIY-savvy car owner, my experience with removing the door handle on an 18-passat is to prepare tools before starting. Just get a T20 Torx screwdriver and plastic pry tools. First remove the screw hole cover on the inner side of the door panel. When prying off the door panel, work from the bottom upwards and avoid using excessive force. Key point: The door handle connector has a push-type clip - you must press it to unplug, yanking it will definitely break it. When installing the new handle, align the locating pin with the hole in the door frame; misalignment will cause jamming. I recommend daytime operation for safety, and a reminder: Don't tear the inner door waterproof membrane, or water leakage would be more trouble than it's worth.

The key to this job lies in the sequence and technique. Start from the inside of the door, use a Phillips screwdriver to remove the three screws, and note their positions to avoid incorrect reassembly. The door trim panel should be separated with a dedicated pry tool, applying even force to prevent clip breakage. Gently wiggle the wiring harness connector when pulling it out, as hard pulling may damage the pins. For the exterior door handle, insert a thin tool into the gap and release the clip upon hearing a click. It's worth noting that the new Magotan's handle has a foolproof design, making realignment of the chamfer easy during reassembly. Don't overlook lubrication throughout the process; applying some silicone grease to the tracks can make the operation smoother.


