How to Remove Motorcycle Handlebars?

[VanMiguel]

There are 2 screws on the rearview mirror mounting base. Remove this mounting base to push out the handlebar, as it usually gets stuck on the throttle grip. Use a small flat-head screwdriver and insert it from the far right end. Peel off the rubber grip and the inner plastic sleeve, or soften them with boiling water to make it relatively easier.

[StStephen]

I often disassemble motorcycle handlebars. First, loosen the balance weight screws at both ends with a hex key. After removing the balance weights, the clamp bolts securing the handlebars will be exposed. Use the appropriate tool to loosen them counterclockwise, but don't remove the screws completely to avoid parts falling off. The side with the ignition switch has wiring, so remember to remove the key or disconnect the battery negative terminal first. The connectors have small clips—just pinch them to pull them apart. Be careful when separating the throttle cable; a bit of lubricant makes it easier. Avoid using excessive force during the process, as plastic parts can crack. Remember to take photos before disassembly to record the positions. When reassembling, tighten the screws in a diagonal sequence for a secure fit. With the right tools, the job can be done in half an hour.

[CamilaLee]

Before removing the handlebars, prepare the necessary tools—a set of hex wrenches and screwdrivers are essential. First, stabilize the bike using either the center stand or a lift; working on a wobbly bike is unsafe. When disconnecting the throttle wiring, I label each connector's position to avoid confusion during reassembly. Remove the mirrors on both sides—some require unscrewing bolts, while others twist off directly. Loosen the mounting bolts gradually. If the handlebar is rusted, spray some rust penetrant and wait ten minutes for easier removal. Most importantly, avoid yanking the throttle cable—twisting it apart is the safest approach. Work in a clean area to prevent sand particles from entering the steering bearings. Organize disassembled parts on a magnetic tray to prevent losing screws.

[DiJordan]

The methods for removing motorcycle handlebars are generally similar: turn off the ignition, disconnect the power, then remove the small screws on the switch panel to take off the cover. Loosen the clamp bolt, and when lifting the handlebars, be mindful that the throttle cable needs to be rotated away. This process is basically the same for street bikes and sportbikes, but off-road bike handlebars often have counterweight screws attached. If the handlebars are stuck, avoid using a hammer to knock them loose—just spray some WD-40 for lubrication. Beginners are advised to look for model-specific tutorial videos and follow the steps carefully for the safest approach. When reinstalling, remember to check if all functional buttons are properly reset.