
Vapor lock occurs when fuel overheats in the fuel line, vaporizes, and prevents liquid gasoline from reaching the engine, causing your car to stall, especially on hot days or after driving for a while. The immediate fix is to cool everything down. Pull over safely, turn off the engine, and pop the hood to let heat escape. Do not open the hot radiator cap. Once the engine bay cools, the vapor should condense back into liquid, and the car should restart. For a permanent solution, you need to address the root cause: excessive heat around the fuel system.
A common cause is heat soak from the engine or exhaust system transferring to the fuel lines. You can install heat shields or wrap fuel lines with heat-resistant sleeves or reflective tape to block radiant heat. If the fuel line is routed too close to an exhaust manifold, a mechanic might be able to reroute it slightly. Another culprit can be the mechanical fuel pump itself, which is often mounted on the engine block, overheating the fuel. In older cars, switching to an electric fuel pump mounted near the cooler fuel tank can be a highly effective solution.
The type of fuel matters too. Modern gasoline blends with high ethanol content (like E10) have a lower boiling point and are more prone to vaporizing. Using a different brand of fuel or a premium-grade gasoline with different additives might help. In persistent cases, ensuring the engine's cooling system is working optimally—checking the coolant level, thermostat, and radiator fan—will reduce underhood temperatures overall.
Here’s a quick reference for common causes and fixes:
| Potential Cause | Symptom | Immediate Action | Long-Term Fix |
|---|---|---|---|
| Fuel line too close to exhaust | Stalling after highway driving | Cool engine bay; restart | Install heat shields or reroute line |
| Faulty mechanical fuel pump | Hard starting when engine is hot | Let car sit for 30 minutes | Replace with electric fuel pump |
| Low-quality/High-ethanol fuel | Random stalling in hot weather | Switch fuel brands/grade | Use premium fuel with detergent additives |
| Insufficient coolant flow | Overheating engine contributes | Check coolant level immediately | Flush cooling system, replace thermostat |
| General underhood heat soak | Occurs in stop-and-go traffic | Turn off A/C to reduce load | Wrap fuel lines with heat-reflective tape |

Pop the hood and let it sit. That’s your first move. The goal is to cool the fuel lines so the gas vapor turns back to liquid. If you have some water, you can carefully pour it over the fuel line (not on electrical parts!) to speed up the process. Once things are cooler, it should start right up. To stop it from happening again, ask a mechanic to wrap those fuel lines with heat tape. It’s a cheap and easy fix that makes a huge difference on blazing hot days.

I had this happen all the time with my old classic car. It’s frustrating! You’re just driving along and suddenly it feels like it’s out of gas. I learned that it’s all about the fuel getting “cooked” before it even reaches the engine. My trick was to take a wooden clothes pin and clamp it onto the fuel line. Sounds crazy, but it acts as a little heat sink, drawing heat away. For a more modern solution, I switched to a higher-octane gas, which seems to handle the heat better and stopped the problem completely.

The most reliable fix is prevention. Start by inspecting the routing of your fuel lines. If they’re within a few inches of the exhaust manifold or any hot engine component, that’s your problem. You can often gently bend the metal lines to create more space or have a professional reroute them. Next, install adhesive-backed heat reflective material on the underside of the hood above the fuel lines. This reflects radiant heat away. Finally, ensure your engine’s cooling fan is operating correctly. A failing fan will cause underhood temperatures to skyrocket, making vapor lock inevitable.


