How to Connect the Ground Wire of a Car?

1 Answers
IsabelaLee
07/30/25 8:48am
Wires connected to the metal body of a car can generally be referred to as ground wires. These include the main ground wire between the battery and the car body, the ground wire between the engine and the body or battery, the CPU ground wire, and the dashboard ground wire. Below are the methods for connecting ground wires: 1. Main Ground Wire Between the Battery and the Car Body: This is a thick power ground wire, usually connected to the car's frame. This wire carries the current from various parts of the car. If one end of this wire is connected to the battery terminal and the other end is connected to the car frame (sometimes via a master switch, though some cars do not have this switch), poor contact can occur due to corrosion or sulfation of the battery terminal. Poor grounding acts like adding a large resistor to the car's circuit, which can make the engine hard to start, cause dim lights, or even prevent the engine from starting, leaving the entire car without power. The connection point on the body is also prone to rust and loose bolts, leading to poor contact and the aforementioned issues. When suspecting poor grounding due to insufficient power, checking this wire first often yields quick results. 2. Ground Wire Between the Engine and the Body or Battery: The engine is the heart of the car and the most critical and concentrated area for electrical components, including the alternator, starter, ignition system, fuel supply system, and various sensors. The engine is not directly connected to the metal body; it is mounted on rubber pads to reduce vibration. Poor engine grounding can prevent the starter from working, the alternator from generating electricity, or the sensors from providing accurate signals. Weak spark plug sparks can directly affect engine performance. In severe cases, poor grounding can cause electrical sparks between moving parts inside the engine due to delayed current return, potentially burning components and causing significant damage. Engine grounding must not be overlooked. 3. CPU Ground Wire: Modern cars mostly use electronic fuel injection systems, and carburetor-type cars are gradually being phased out. Even high-end diesel vehicles now come equipped with a central control CPU, such as Sinotruk's HOWO. The CPU is the electronic heart of the car, receiving and processing various signals to issue commands to actuators. However, poor or broken CPU ground wires can cause signal errors, leading to abnormal car operation or even partial burnout of the CPU module, resulting in significant losses. The CPU has dedicated ground wires connected to the body, which can suffer from loose plugs or rusted contact points. These ground wires must not be ignored. 4. Dashboard Ground Wire: Modern car dashboards are highly integrated and play a crucial role in displaying the car's status. The precision resistors inside the dashboard instruments are carefully calculated by designers. Faulty dashboard ground wires can lead to inaccurate readings or false alarms. These ground wires must also not be overlooked.
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