How Thick Is the Sheet Metal on a Car?

2 Answers
StAdaline
09/04/25 4:01am
Galvanized low-carbon steel sheets have a thickness ranging from 0.44 to 1.22mm, with the zinc coating thickness being no less than 0.02mm. Thin steel sheets are produced through hot or cold rolling methods, with thicknesses between 0.2-4mm. Thick steel sheets generally refer to those with thicknesses above 4mm. In practice, sheets with thicknesses less than 20mm are often referred to as medium plates. Methods for dealing with scratches on a car are as follows: 1. Hairline Scratches: Hairline scratches can usually be removed by polishing or applying a rubbing compound. A gentle wipe is often enough to make them disappear. 2. Light Scratches: For light scratches, a tube of toothpaste is usually sufficient. Toothpaste is highly effective for shallow scratches that haven't damaged the car's primer. It works particularly well on residual paint from minor collisions with other vehicles or sticky residue left by adhesive products. 3. Moderate to Deep Scratches: Moderate and deep scratches cannot be fixed by rubbing compounds. If the dent is small and no deeper than 5mm, it can be filled with putty, leveled, and then repainted.
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Emmy
09/16/25 5:08am
Hey, I'm an old hand at tinkering with cars. The thickness of car sheet metal typically ranges from 0.7 to 1.2 millimeters. I've actually measured door panels at around 0.8mm, while hoods are slightly thinner at about 0.7mm. However, critical safety areas like A-pillars can go up to 1.5mm. The main reason for this thinness is weight reduction and fuel efficiency - just a few extra pounds of metal can increase fuel costs. Modern cars use high-strength steel though, so while thinner, they actually withstand impacts better. Having repaired many vehicles, I know small dents in thin panels can be fixed with simple pull tools. Remember to maintain rust protection regularly, as corrosion in thin metal affects longevity. Also, avoid randomly hammering the body in summer heat. Overall, thinness isn't an issue as long as the design is solid.
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