
An armored car's weight varies dramatically, but a typical factory-armored passenger sedan like a Mercedes-Benz S-Class Guard or BMW 7 Series Protection typically weighs between 5,500 and 6,500 pounds (2,500 to 3,000 kg). This is roughly double the weight of its standard counterpart. The massive increase comes from the addition of bullet-resistant glass, armor plating integrated into the body and chassis, reinforced suspension, and a more powerful braking system. The exact weight depends entirely on the vehicle's base model and the armor level (e.g., VR4, VR6, BRV 2009) it's built to withstand.
The level of ballistic protection is the primary factor determining weight. A lighter package designed to stop handguns will add less mass than a military-grade package rated for armor-piercing rifles and explosives. For comparison, here’s how weight can differ across vehicle types and protection levels:
| Vehicle Type / Armor Level | Typical Weight Range (lbs) | Typical Weight Range (kg) | Key Characteristics |
|---|---|---|---|
| Factory-Armored Sedan (e.g., VR4 Level) | 5,500 - 6,500 | 2,500 - 3,000 | Integrated armor, upgraded drivetrain and suspension. |
| Up-armored SUV (e.g., Chevy Suburban) | 8,000 - 10,000+ | 3,600 - 4,500+ | Larger vehicle base, can support heavier armor. |
| Standard Full-Size Sedan | 3,800 - 4,500 | 1,700 - 2,000 | Baseline for weight comparison. |
| Armored Cash-in-Transit Truck | 15,000 - 25,000+ | 6,800 - 11,300+ | Commercial grade, designed for high-value cargo. |
| Military MRAP (Mine-Resistant) | 30,000 - 60,000+ | 13,600 - 27,200+ | Designed for extreme ballistic and blast threats. |
This extra weight fundamentally changes the vehicle's dynamics. Acceleration is slower, braking distances are longer, and the suspension must be heavily reinforced. Maintenance costs for tires and brakes are also significantly higher due to the increased strain. Ultimately, the weight is a direct trade-off for the security provided.

From my experience, you're looking at an extra two to three tons, easy. A normal SUV might weigh two and a half tons; an armored one can hit five. That weight is all in the armor plating and the thick glass. It completely changes how the thing drives—it feels like you're piloting a tank, because basically, you are. Every component, from the brakes to the transmission, has to be heavy-duty to handle the stress.

Think about it this way: a regular Toyota Camry weighs about 3,300 pounds. Now, imagine lining its doors, roof, and floor with dense steel plates and swapping all the windows for glass that's several inches thick. You're easily doubling that weight. So, for a car that size, you're talking 6,000 to 7,000 pounds. It's not just about the armor; everything underneath has to be beefed up to carry it all, which is why these vehicles cost a fortune.

It's a huge range. A modified sedan meant for executive protection might weigh around three tons. But a purpose-built armored truck for moving valuable goods can weigh over ten tons. The key is the protection level. Stopping a 9mm bullet requires less material than stopping a high-powered rifle round, which means less weight. The vehicle's original size is also a major factor. Adding armor to a small car is less effective than starting with a large SUV or truck chassis designed for heavy loads.

As a mechanic who's worked on a few of these, the weight is the first thing you notice. A standard luxury sedan might be 4,500 pounds. The armored version? We've seen them come in close to 7,000. You feel it the second you lift it on the hoist. It puts incredible strain on every part. We go through tires and brake pads much faster than on a normal car. You can't just use any off-the-shelf parts; everything needs to be heavy-duty. The weight is the defining characteristic that dictates the entire ownership experience.


