How Does a Differential Work?
2 Answers
Differential working principle is that the drive gear (bevel gear) drives the differential housing to rotate. Below is an introduction to the function and design requirements of a differential: Function of a differential: The differential is a device designed to adjust the speed difference between the left and right wheels. When a car turns or drives on uneven road surfaces, it allows the left and right wheels to roll at different speeds, ensuring that both driving wheels perform pure rolling motion. The engine's power is transmitted through the driveshaft into the differential, directly driving the planetary gear carrier, which then drives the left and right axle shafts via the planetary gears, respectively powering the left and right wheels. Design requirements of a differential: A standard differential consists of components such as planetary gears, the planetary gear carrier (differential housing), and side gears. The design requires that the sum of the left axle shaft speed and the right axle shaft speed equals the speed of the planetary gear carrier. When the car is moving straight, the speeds of the left wheel, right wheel, and planetary gear carrier are equal, maintaining a balanced state.
Every time I take a turn while driving, I can clearly feel the importance of the differential. When the car is moving straight, the planetary gears inside the differential don't rotate on their own, smoothly distributing power equally to both wheels. But once you start turning, the inner wheel needs to rotate slower than the outer one—this is where the magic happens: the planetary gears in the differential automatically adjust the speed difference between the two half-shafts by rotating, allowing the outer wheel to accelerate appropriately and the inner wheel to decelerate. I particularly appreciate this design when driving on mountain roads, as the steering feels exceptionally natural and smooth. The brilliance of the differential lies in its simple gear mechanism solving the core physical contradiction of vehicle steering. Although it has the drawback of uneven power distribution when wheels slip, it remains an indispensable key component in everyday driving.