
Whether a noisy car alternator needs replacement depends on the cause. The noise may not originate from the alternator itself but could be due to issues with the belt or tensioner pulley. If the noise stems from the belt or tensioner pulley, replacing the belt or tensioner pulley may suffice. However, if the alternator is faulty and causing the noise, then the alternator needs to be replaced. The alternator is a crucial component in a car, responsible for powering all electrical devices and charging the battery. If the alternator fails and cannot generate electricity, it will affect the operation of many systems in the vehicle and may even prevent the engine from functioning properly. The car's engine relies on the ignition system and fuel supply system during operation, both of which depend on electricity.

Last time I got my car repaired, the mechanic mentioned that generator noise depends on the situation. If it's a squeaking sound like a mouse, it's probably a loose belt or lack of lubrication in the bearing—just tightening the belt or adding some grease should fix it. If it's a metallic grinding or clunking noise, the bearing might be worn out, which is more troublesome to repair. For some car models, replacing the bearing takes more labor hours than replacing the entire generator. The scariest is a rapid knocking sound, indicating the internal rotor might be scraping—you must shut off the engine immediately, or it could grind the coils and cause a short circuit. Don't ignore generator noise. A friend of mine mistook the noise for tinnitus, and eventually, the generator seized, causing a breakdown on the road. The towing fee alone was enough to buy half a new generator.

I encountered this issue just last week. The alternator whistles during cold starts, but the noise disappears once the engine warms up. At the repair shop, the mechanic used a stethoscope and diagnosed it as slight bearing wear that's still functional, recommending continued observation. He taught me a self-check method: splash some water on the belt after starting the engine—if the abnormal noise stops, it's belt slippage. He also reminded me to monitor the voltmeter; if the charging voltage fluctuates significantly, the alternator should be replaced even without noise. After all, the alternator is connected to the battery and ECU, and repairing it after a complete failure would be more expensive.

Generator abnormal noises can be categorized into three levels. Mild noises like rustling sounds are usually caused by carbon powder accumulation, which can be resolved by disassembling and cleaning. Moderate noises accompanied by vibrations may indicate bearing damage, requiring replacement of the bearing kit. The most severe case involves metallic grinding sounds with a burning smell, which necessitates a complete generator replacement. As a temporary solution, you can unplug the generator connector, wrap the wire ends with tape, and rely on the battery power to reach the repair shop. Last year, my uncle's car suddenly made a loud clanking noise, which turned out to be a broken rectifier bridge with fragments blocking the cooling vents.


