Does a deformed crash beam need to be replaced?

2 Answers
StCalvin
07/29/25 2:11am
Whether a deformed crash beam needs replacement depends on the extent of its deformation. Introduction to crash beams: A crash beam is a U-shaped channel formed from cold-rolled steel plates, connected to the vehicle frame longitudinal beams. As the first barrier of passive safety in automobiles, the crash beam serves as an important safety device that absorbs and mitigates external impact forces, protecting the front and rear of the vehicle body. Minor deformation: A crash beam with minor deformation can still provide good protection. Even without replacement, it's not a big issue as long as it undergoes minor repairs. Severe deformation: Severe deformation is difficult to repair through panel beating. In such cases, replacement is definitely necessary since the crash beam can no longer ensure good impact safety performance.
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McGenesis
08/12/25 6:11am
I've been repairing cars for nearly 20 years and have seen many car owners hesitate about whether to replace deformed crash beams. To be honest, deformation indicates internal structural damage, meaning it can't absorb impact like new ones. In vehicle design, this component is essentially a disposable item—it must be replaced after a collision. Trying to save on repairs might cut costs a bit, but a minor accident next time could lead to major issues, such as engine compartment deformation or airbag failure. From a professional safety perspective, both insurance companies and 4S shops recommend directly replacing it with a new one to ensure restored protective capability. Don’t skimp on this expense—life is more precious. Regularly inspect collision points while driving, and routine maintenance can also prevent hidden risks.
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