
Using E85 (a blend of 85% ethanol and 15% gasoline) in an older car that wasn't designed for it is generally not recommended and can cause significant damage. Flex-Fuel Vehicles (FFVs), which are engineered to run on any ethanol-gasoline blend up to E85, only became common in the late 1990s and widespread after 2001. If your car predates this era, it is almost certainly not compatible.
The primary issue is ethanol's corrosive nature and different chemical properties. It can degrade rubber hoses, plastic fittings, and metal components in the fuel system that were designed for pure gasoline. This leads to fuel leaks, which are a fire hazard. Ethanol also carries less energy per gallon than gasoline, so without the engine control unit (ECU) being reprogrammed to inject more fuel, you will experience a significant drop in fuel economy and power, and the engine may run lean (too much air, not enough fuel), potentially causing overheating and engine damage.
| Potential Issue | Component Affected | Consequence |
|---|---|---|
| Material Degradation | Rubber seals, plastic lines, fiberglass tanks | Fuel leaks, clogged fuel filters, system failure |
| Combustion Problems | Fuel injectors, oxygen sensors, catalytic converter | Rough idle, stalling, misfires, failed emissions test |
| Performance Loss | Entire engine | Up to 25-30% reduction in miles per gallon (MPG) |
| Fuel System Corrosion | Carburetor (in very old cars), fuel lines, tank | Expensive repairs, engine damage |
To safely use E85, an older vehicle would require a comprehensive conversion. This includes upgrading the entire fuel delivery system (pump, lines, injectors) to ethanol-resistant materials, installing a more robust fuel filter, and most critically, reprogramming or replacing the ECU to adjust the air-fuel ratio and ignition timing. For most owners, the high cost of this conversion outweighs any potential savings from E85's lower price per gallon. It's far safer and more economical to stick with the fuel grade recommended in your owner's manual.

As a guy who's been fixing cars since the '80s, I'll give it to you straight: don't do it. Your old car's fuel lines and seals are made of rubber that ethanol eats away. You'll start smelling gas, and next thing you know, you've got a leak. The computer doesn't know how to handle it either, so it'll run like garbage—poor mileage, shaky at stops. It's just not worth the risk. Stick with regular unleaded.

I tried this once in my '89 truck to save a few bucks. Big mistake. The drop in power was immediate; it felt like I was towing a boat everywhere. My mileage tanked so badly that any savings at the pump were gone instantly. After a few months, I had to replace a gummed-up fuel filter. I went back to regular gas and learned my lesson. The short-term saving isn't real; you'll pay for it later in repairs and frustration.

The core problem is a fundamental incompatibility. Ethanol is hygroscopic, meaning it absorbs water from the air. In a vehicle that sits for periods, this water can separate from the fuel (phase separation), leading to corrosion in the tank and fuel lines. Furthermore, the stoichiometric air-fuel ratio for E85 is about 9.8:1, compared to 14.7:1 for gasoline. An older car's engine control system cannot make this drastic adjustment, resulting in a dangerously lean condition that can cause valves and pistons to overheat and fail.

Think of it from a cost-benefit perspective. While E85 is cheaper per gallon, your fuel economy will drop by roughly 30%. You're literally buying and burning more fuel to go the same distance. Now, add the potential repair bills: a new fuel pump, lines, and injectors, plus a professional ECU tune. That's thousands of dollars for a conversion that only makes financial sense if you drive an enormous number of miles each year in a vehicle built for it. For an older car, the math never works out in your favor.


