
No, it is generally not legal to pump gas into a running car in the vast majority of the United States. This is prohibited by state-level fire codes and regulations, which are designed to prevent catastrophic accidents. The primary risk is the potential for a fire or explosion. A running engine generates immense heat, produces sparks from electrical components and the exhaust system, and has moving parts—all of which can ignite gasoline vapors, which are highly flammable and heavier than air, pooling around the fuel filler area.
While there is no overarching federal law, the prohibition is near-universal. These regulations are often enforced by local fire marshals, and violations can result in significant fines for the driver. Beyond the legal and safety hazards, refueling with the engine on can also harm your vehicle. It can interfere with the vehicle's evaporative emission control system (EVAP), which is designed to capture fuel vapors. With the engine running, the system cannot properly seal and contain these vapors, potentially triggering a check engine light and leading to failed emissions tests.
The safest and most legally sound procedure is simple: turn the ignition completely off. For added safety, also avoid smoking, re-entering your vehicle during fueling (which can generate static electricity), and using your cell phone. The few minutes of convenience are not worth the risk of a fire or a fine.

I wouldn't risk it. My cousin's a firefighter, and the stories he tells about gas station fires are enough to make you always shut the car off. It's not just about a ticket; it's about the invisible vapors that come off the gas. A running engine is full of tiny sparks you can't even see. The law's there for a reason—to keep everyone safe. It takes two seconds to turn the key. Just do it.

From a purely technical standpoint, the risk, while low, is catastrophic. The ignition source isn't necessarily the obvious spark. A hot component like the catalytic converter, which can exceed 1,000°F, is more than capable of igniting fuel vapors. Modern cars have sophisticated vapor recovery systems that are disrupted when the engine runs during refueling. This can cause long-term issues and emission test failures. The legal prohibition is a direct and sensible response to these engineering realities.

I think about it like this: the gas station is one of the few public places where we're all standing around a highly flammable substance. The rule to turn your car off is a simple social contract. It shows you're considering the safety of the person at the next pump and the station attendant. It’s a basic act of responsibility. The law enforces what should be common sense and common courtesy for the collective good.


