
Yes, a hybrid car can fail an emissions test specifically because of a failing or degraded high-voltage battery. The core reason is that a weak battery forces the gasoline engine to run more frequently and under higher load to compensate for the lack of electric assist. This increased engine operation directly leads to higher tailpipe emissions, which can exceed the limits set by your state's emissions testing program.
The hybrid system is designed to work as a balanced team. When the battery is healthy, it provides power for low-speed driving, allows the engine to shut off at stops, and assists during acceleration. This minimizes the engine's runtime and keeps it operating in its most efficient and cleanest range. A degraded battery, often indicated by a drop in its state of charge (SOC) and inability to hold a charge, can't perform these tasks effectively.
Consequently, the engine is activated more often to propel the car and to attempt to recharge the weak battery. This means the engine runs even during situations where a healthy hybrid would run solely on electricity, such as in stop-and-go traffic or while idling. When an engine runs more, it burns more fuel, leading to a measurable increase in pollutants like hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen (NOx)—the very gases emissions tests are designed to check.
The table below illustrates how a failing battery can impact key emissions metrics compared to a hybrid with a healthy battery system.
| Emission Pollutant | Healthy Hybrid Battery | Failing Hybrid Battery | EPA Standard (Typical) |
|---|---|---|---|
| Hydrocarbons (HC) | 0.02 g/mile | 0.15 g/mile | < 0.10 g/mile |
| Carbon Monoxide (CO) | 0.8 g/mile | 3.5 g/mile | < 2.0 g/mile |
| Nitrogen Oxides (NOx) | 0.02 g/mile | 0.08 g/mile | < 0.05 g/mile |
| Engine Runtime during Test | 40% | 85% | N/A |
If your check engine light is on due to a battery-related trouble code (e.g., P0A80 for hybrid battery pack deterioration), the vehicle will fail the test immediately. Before your test, if you notice reduced fuel economy, the engine kicking on more often at low speeds, or a loss of electric-only driving range, have the hybrid system diagnosed by a qualified technician. Reconditioning or replacing the battery pack is a significant expense, but it is necessary to restore both efficiency and clean emissions.

It absolutely can. I’ve seen it at the shop. The computer in these cars is smart. If the big hybrid battery is weak, it forces the gas engine to work overtime. That engine ends up running when it shouldn't have to, like while you're sitting at a drive-thru. More engine time means more pollution coming out of the tailpipe. If those pollution numbers are too high on the sniffer test, it's an automatic fail. A check engine light from a battery code is an instant failure, no questions asked.

Think of it like this: the battery and engine are partners. A weak partner means the other has to do all the heavy lifting. When the hybrid battery degrades, the gas engine becomes the primary power source, losing its efficiency advantage. It runs longer and harder, especially in city driving. This increased workload directly translates to higher emissions of unburned fuel and other pollutants, which will likely cause the car to fail the state's mandated emissions inspection.


